IP Library Granted Patent US 11,843,122
Granted Patent B2
US 11,843,122 · App. 17/856,736 · Granted Dec 12, 2023

Method for preparing fuel cell catalyst electrode and fuel cell catalyst electrode prepared therefrom

Inventor: Jung Hoon Kim (Yongin-si, KR)
Assignee: HYUNDAI MOBIS CO., LTD.
H01M4/8828H01M4/926H01M8/1004H01M2004/8684H01M2008/1095
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Quick Facts
Patent No.
US 11,843,122
App. No.
17/856,736
Granted
Dec 12, 2023
Kind
B2
Abstract

The present disclosure relates to a method for preparing a fuel cell catalyst electrode, the fuel cell catalyst electrode prepared therefrom, a membrane electrode assembly including the fuel cell catalyst electrode, and a fuel cell including the membrane electrode assembly.

Claims (29)

1. A method for preparing a fuel cell catalyst electrode, the method comprising:

dispersing and mixing a hydrogen oxidation reaction catalyst, a binder, and a first solvent to prepare a first catalyst slurry;

heat-treating and pulverizing the first catalyst slurry to prepare catalyst precursor powder;

dispersing and mixing the catalyst precursor powder, an oxygen evolution reaction catalyst, and a second solvent to prepare a second catalyst slurry; and

preparing an electrode with a catalyst layer by coating or transferring the second catalyst slurry onto a substrate.

2. The method of claim 1 , wherein the hydrogen oxidation reaction catalyst comprises a catalyst metal and a conductive material carrying the catalyst metal.

3. The method of claim 2 , wherein the catalyst metal comprises at least one selected from a group consisting of platinum, gold, silver, palladium, iridium, rhodium, ruthenium, iron, cobalt, nickel, chromium, tungsten, manganese, vanadium, and alloys thereof.

4. The method of claim 2 , wherein the conductive material includes activated carbon.

5. The method of claim 1 , wherein the binder includes an ion conductive polymer.

6. The method of claim 1 , wherein the heat-treatment of step is performed in a temperature range from 100° C. to 200° C.

7. The method of claim 1 , wherein the oxygen evolution reaction catalyst comprises an iridium oxide, a ruthenium oxide, or a mixture thereof.

8. The method of claim 1 , wherein the oxygen evolution reaction catalyst is mixed in an amount from 10 parts by weight to 90 parts by weight with respect to 100 parts by weight of the hydrogen oxidation reaction catalyst.

9. A fuel cell catalyst electrode comprising:

a substrate; and

a catalyst layer disposed on a surface of at least one side of the substrate,

wherein the catalyst layer comprises a mixture of a hydrogen oxidation reaction catalyst, an oxygen evolution reaction catalyst, and a binder, in which the hydrogen oxidation reaction catalyst, the oxygen evolution reaction catalyst, and the binder are mixed with each other,

wherein the oxygen evolution reaction catalyst is dispersed in the binder, and a ratio of the oxygen evolution reaction catalyst exposed to the outside of the binder is higher than a ratio of the oxygen evolution reaction catalyst existing between the hydrogen oxidation reaction catalyst and the binder.

10. The fuel cell catalyst electrode of claim 9 , wherein the hydrogen oxidation reaction catalyst comprises a catalyst metal and a conductive material carrying the catalyst metal.

11. The fuel cell catalyst electrode of claim 10 , wherein the catalyst metal comprises at least one selected from a group consisting of platinum, gold, silver, palladium, iridium, rhodium, ruthenium, iron, cobalt, nickel, chromium, tungsten, manganese, vanadium, and alloys thereof.

12. The fuel cell catalyst electrode of claim 10 , wherein the conductive material includes activated carbon.

13. The fuel cell catalyst electrode of claim 9 , wherein the binder includes an ion conductive polymer.

14. The fuel cell catalyst electrode of claim 9 , wherein the oxygen evolution reaction catalyst comprises an iridium oxide, a ruthenium oxide, or a mixture thereof.

15. The fuel cell catalyst electrode of claim 9 , wherein the oxygen evolution reaction catalyst is in an amount from 10 parts by weight to 90 parts by weight with respect to 100 parts by weight of the hydrogen oxidation reaction catalyst.

16. A membrane electrode assembly comprising:

a negative electrode;

a positive electrode; and

a polymer electrolyte membrane interposed between the negative electrode and the positive electrode,

wherein the negative electrode is the fuel cell catalyst electrode of claim 9 .

17. A fuel cell comprising the membrane electrode assembly of claim 16 .

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 24, 2024
From: HYUNDAI MOBIS CO., LTD.
To: HYUNDAI MOTOR COMPANY; KIA CORPORATION
Reel/Frame 068672/0692 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 1, 2022
From: KIM, JUNG HOON
To: HYUNDAI MOBIS CO., LTD.
Reel/Frame 060393/0004 →
Priority Claims (1)
KR 10-2021-0089746 · Jul 8, 2021 · national
Continuity (1)
Related Publication 20230014828A1 · Jan 19, 2023