IP Library Granted Patent US 11,609,151
Granted Patent B1
US 11,609,151 · App. 17/859,342 · Granted Mar 21, 2023

Monitoring full emissions profile of a natural gas compressor

Inventors: Craig Collins (Montgomery, TX); Jesus Elizondo (Montgomery, TX); Pedro Buhigas (Montgomery, TX)
Assignee: Kodiak Gas Services, LLC
G01M15/108G01M3/38G07C3/143
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Quick Facts
Patent No.
US 11,609,151
App. No.
17/859,342
Granted
Mar 21, 2023
Kind
B1
Abstract

An exemplary embodiment may include a control hub configured to receive data from an emissions analyzer and a leak detection camera. The emissions analyzer may detect levels of various gases and relay such information to the control hub. In an exemplary embodiment, the emissions analyzer may purge after every test to ensure longevity and accuracy. A leak detection camera may implement quantifying optical gas imaging in order to continuously monitor for fugitive leaks on a compressor package. If a leak is detected, it may be logged and the user or an operating group may be alerted.

Claims (17)

1. A method for monitoring emissions of a natural gas compressor, comprising:

detecting, using sensor data, levels of a plurality of gasses using a plurality of sensors and relaying the sensor data to a control hub;

associating operating data received from an engine control module (ECM) connected to the natural gas compressor with the sensor data;

storing the sensor data along with the operating data pertaining to the natural gas compressor;

identifying a leaking component of the natural gas compressor based on the sensor data and the operating data;

providing a recommended action related to the leaking component; and

calculating an emissions output of the natural gas compressor based on the sensor data.

2. The method for monitoring emissions of a natural gas compressor of claim 1 , further comprising continuously capturing a plurality of images using optical gas imaging, detecting a leak location and cause based on one or more of the plurality of images.

3. The method for monitoring emissions of a natural gas compressor of claim 2 , further comprising emphasizing the leak location and cause in one of the plurality of images and presenting the image with the emphasized leak location to a user.

4. The method for monitoring emissions of a natural gas compressor of claim 1 , wherein the recommended action includes at least one of recommending a replacement component identical to the leaking component, and/or a price and/or and recommending a vendor of the replacement component.

5. The method for monitoring emissions of a natural gas compressor of claim 2 , further comprising recommending maintenance to one or more components of the natural gas compressor based on the sensor data and/or the plurality of images.

6. The method for monitoring emissions of a natural gas compressor of claim 2 , further comprising presenting a report.

7. A system for monitoring and analyzing a natural gas compressor, comprising:

an emissions analyzer comprising one or more sensors configured to detect a level of each of a plurality of gasses and relay the levels to a control hub;

a leak detection camera implementing optical gas imaging configured to continuously monitor the natural gas compressor, and upon detecting a leak, create a log and/or an alert; and

the control hub configured to receive and store emissions analyzer sensor data, leak detection camera images and operating data from a natural gas compressor ECM,

wherein the control hub is configured to cross-reference the emission analyzer sensor data with the operating data from the ECM and leak detection camera images to detect a leak source and provide a recommended action.

Assignments (2)
SECURITY INTEREST Recorded Mar 23, 2023
From: KODIAK GAS SERVICES, LLC
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 063074/0416 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 13, 2022
From: COLLINS, CRAIG; ELIZONDO, JESUS; BUHIGAS, PEDRO
To: KODIAK GAS SERVICES, LLC
Reel/Frame 060494/0291 →
Cited By (1)
US 12,614,270