IP Library Granted Patent US 12,691,590
Granted Patent B2
US 12,691,590 · App. 17/860,404 · Granted Jul 28, 2026

Robot and exoskeleton system for cell sites and towers

Inventor: Lee Priest (Charlotte, NC)
Assignee: ETAK Systems, LLC
B25J13/006B25J9/1689B25J11/00B25J15/0608B64U10/14G06F3/011G06F3/0346G08C17/02B64U30/299B64U2101/30B64U2101/67
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Quick Facts
Patent No.
US 12,691,590
App. No.
17/860,404
Filed
Jul 8, 2022
Granted
Jul 28, 2026
Kind
B2
Art Unit
2617
USPC
700/245
Abstract

In various embodiments, the present disclosure relates to robot systems configured to operate on a cell tower to inspect, install, reconfigure, and repair cellular equipment. The present disclosure provides a robot for performing audit tasks of cell towers. The robot includes a body portion configured to hold various electronic components of the robot including monitoring equipment disposed thereon, one or more arms extending from the body portion adapted to manipulate components of a cell tower and to facilitate movement of the robot on the cell tower, and wireless interfaces configured to receive control signals from an exoskeleton suit, wherein the exoskeleton suit is adapted to control the robot. The robot is configured to be controlled by one of a user in a remote location, a user at the cell tower site, and autonomously via direct programing.

Claims (41)

1 . A robot for performing audit tasks of cell towers, the robot comprising:

a body portion configured to hold various electronic components of the robot comprising monitoring equipment disposed thereon;

one or more arms extending from the body portion adapted to manipulate components of a cell tower and to facilitate movement of the robot on the cell tower, the robotic arms are configured to selectively attach to and detach from structural elements of the cell tower, and wherein each arm comprises a claw including an image sensor disposed at a distal end configured to capture images of components during manipulation;

a continuous track coupled to the body portion;

electromagnets integrated in treads of the continuous track, the electromagnets being selectively enabled such that only treads in a predetermined contact position are energized to secure the robot to a steel portion of the cell tower;

wireless interfaces configured to receive control signals from an exoskeleton suit worn by a user, the exoskeleton suit including body-worn sensors that sense limb motions of the user and enable low-latency, real-time manual manipulation of the one or more arms by mapping the sensed limb motions to joint motions of the arms with live video feedback from the image sensors presented to the user, and wherein the exoskeleton suit enables real-time manual or semi-autonomous manipulation of the robot's arms during inspection and interaction with cell tower components; and

wherein the robot is housed on the cell tower between operations in a docking station mounted on the cell tower, and is configured to autonomously leave the docking station to perform the audit tasks.

2 . The robot of claim 1 , wherein the exoskeleton suit comprises a headset and one or more control components.

3 . The robot of claim 2 , wherein the control components are any of wearable and handheld devices.

4 . The robot of claim 2 , wherein the control components include wearable devices around a user's arms or wearable devices around a user's entire body.

5 . The robot of claim 1 , wherein the exoskeleton suit is adapted to be operated by a user standing up or sitting down.

6 . The robot of claim 1 , wherein the body portion further comprises storage compartments configured to hold tools and equipment including RF analyzers, alignment gauges, and replacement fasteners, the storage compartments being accessible by the one or more arms while the robot remains attached to the tower, such that tools can be retrieved and returned without human climbing intervention.

7 . The robot of claim 1 , wherein the body portion further comprises elongated compartments, and wherein the one or more arms are configured to stow within the elongated compartments, such that the arms are protected during idle periods or when the robot is docked on the cell tower.

8 . The robot of claim 1 , wherein the robot is configured to be controlled by one of a user in a remote location, a user at the cell tower site, and autonomously via direct programing.

9 . A robot for performing audit tasks of cell towers, the robot comprising:

a body portion configured to hold various electronic components of the robot comprising monitoring equipment disposed thereon;

one or more arms extending from the body portion adapted to manipulate components of a cell tower and to facilitate movement of the robot on the cell tower, the robotic arms are configured to selectively attach to and detach from structural elements of the cell tower, and wherein each arm comprises a claw including an image sensor disposed at a distal end configured to capture images of components during manipulation;

a continuous track coupled to the body portion;

electromagnets integrated in treads of the continuous track, the electromagnets being selectively enabled such that only treads in a predetermined contact position are energized to secure the robot to a steel portion of the cell tower;

wireless interfaces configured to receive control signals from an exoskeleton suit worn by a user, the exoskeleton suit including body-worn sensors that sense limb motions of the user and enable low-latency, real-time manual manipulation of the one or more arms by mapping the sensed limb motions to joint motions of the arms with live video feedback from the image sensors presented to the user, and wherein the exoskeleton suit enables real-time manual or semi-autonomous manipulation of the robot's arms during inspection and interaction with cell tower components;

a processor coupled to the wireless interfaces; and

memory storing instructions that, when executed, cause the processor to:

process commands received from the exoskeleton suit to position the robot on the cell tower to perform an audit task chosen from a plurality of operations to the cell tower;

process commands received from the exoskeleton suit to capture data associated with components being audited based on the audit being performed;

process the data collected to verify whether the component being audited is in a predetermined condition; and

coordinate with a tower-mounted docking station to initiate deployment and return of the robot without manual assistance.

10 . The robot of claim 9 , wherein the exoskeleton suit comprises a headset and one or more control components.

11 . The robot of claim 10 , wherein the control components are any of wearable and handheld devices.

12 . The robot of claim 10 , wherein the control components include wearable devices around a user's arms or wearable devices around a user's entire body.

13 . The robot of claim 9 , wherein the exoskeleton suit is adapted to be operated by a user standing up or sitting down.

14 . The robot of claim 9 , wherein the plurality of operations include any of inspecting and monitoring a component of the cell tower, performing repair, and installing components of the cell tower.

15 . The robot of claim 9 , wherein the instructions further cause the processor to utilize a Machine Learning (ML) model to learn and improve the robot's ability to work on the cell tower over time.

16 . The robot of claim 9 , wherein the robot is configured to be controlled by one of a user in a remote location, a user at the cell tower site, and autonomously via direct programing.

17 . The robot of claim 9 , further comprising magnets disposed on the body portion, wherein the magnets are selectively enabled electromagnets adapted to secure the robot to the cell tower, and wherein the instructions further cause the processor to control the selectively enabled magnets.

18 . The robot of claim 9 , wherein the body portion further comprises elongated compartments, and wherein the one or more arms are configured to stow within the elongated compartments, such that the arms are protected during idle periods or when the robot is docked on the cell tower.

19 . A method implemented by an exoskeleton suit worn by a user adapted to control a robot, the method comprising steps of:

positioning a robot on a cell tower via a continuous track of the robot comprising electromagnets integrated in treads of the continuous track, the electromagnets being selectively enabled such that only treads in a predetermined contact position are energized to secure the robot to the cell tower to perform an audit task chosen from a plurality of operations to the cell tower;

capturing data associated with components being audited based on the audit being performed; and

processing the data collected to verify whether the component being audited is in a predetermined condition, including determining alignment, structural integrity, or configuration compliance of the components; and

mapping sensed limb motions of the user to joint commands of one or more arms of the robot in real time while displaying live video from a distal image sensor of a claw to the user.

20 . The method of claim 19 , wherein the plurality of operations include any of inspecting and monitoring a component of the cell tower, performing repair, and installing components of the cell tower.

Assignments (2)
PATENT SECURITY AGREEMENT Recorded Mar 20, 2026
From: ETAK SYSTEMS, LLC
To: AQUARIAN CREDIT FUNDING LLC, AS ADMINISTRATIVE AGENT AND COLLATERAL AGENT
Reel/Frame 075246/0859 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 8, 2022
From: PRIEST, LEE
To: ETAK SYSTEMS, LLC
Reel/Frame 060462/0454 →
Continuity (9)
Continuation In Part 15671439 · Aug 8, 2017
Continuation In Part 15248634 · Aug 26, 2016
Continuation In Part 15205313 · Jul 8, 2016
Continuation In Part 15190450 · Jun 23, 2016
Continuation In Part 15175314 · Jun 7, 2016
Continuation In Part 15131460 · Apr 18, 2016
Continuation In Part 14736925 · Jun 11, 2015
Continuation In Part 14685720 · Apr 14, 2015
Related Publication 20220347864A1 · Nov 3, 2022
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