System and method for dispensing powder for ammunition
A system, device and method for accurately and efficiently dispensing powder for loading ammunition. The dispenser or loader is configured to autonomously determine the powder type and the dispense rate of powder is determined for selected rotational speeds based on powder type. The most efficient dispensing regime is determined using a number of fixed speeds of barrel rotation wherein switch points among the speeds of barrel rotation, stopping points and trickle rates to approach a target weight without overshooting.
1. A method for dispensing powder, the method comprising:
controlling by a processor, at least one motor to rotate a barrel or tube at a first rotational speed for a first predetermined period of time to dispense powder from a hopper in fluid communication with the barrel or tube, through the barrel or tube, and to a receptacle on a scale;
receiving by the processor, from a sensor on the scale, measured weight data comprising a weight of the powder dispensed to the receptacle and receiving, by the processor, the first predetermined period of time; and
determining, by the processor, based on the measured weight and the first predetermined period of time, the type of powder dispensed.
2. The method of claim 1 , further comprising the processor determining, by the processor, a safe stopping point and a trickle rate regime comprising a long trickle rate and a slow trickle rate based on the determined type of powder.
3. The method of claim 2 , further comprising:
receiving by the processor a target weight from a user via a user interface;
controlling, by the processor, the at least one motor to rotate the barrel or tube at one or more speeds to dispense powder based on a difference between the target weight and first, second and third weight parameters, wherein the second weight parameter is smaller than the first weight parameter and the third weight parameter is smaller than the second weight parameter, until the dispensed weight reaches the safe stopping point; and
controlling the at least one motor to rotate the barrel or tube at a long trickle rate and a slow trickle rate until the target weight is reached.
4. The method of claim 3 , wherein the target weight is greater than the first weight parameter and the method further comprises:
controlling the at least one motor to rotate the barrel or tube at a most effective high speed for dispensing powder, the most effective high speed determined from a dispense rate of powder based on the amount of powder dispensed and the run time for each of a plurality of rotational speeds; and
determining, via the processor, switch points to a default medium speed and a default low speed based on the second and third weight parameters.
5. The method of claim 3 , wherein the target weight is less than the first weight parameter and greater than the second weight parameter and the method further comprises;
controlling the at least one motor to rotate the barrel or tube at a default medium speed; and
determining, via the processor, a switch point to a default low speed based on the second and third weight parameters.
6. The method of claim 4 , wherein the target weight is less than the second weight parameter and greater than the third weight parameter and the method further comprises controlling the at least one motor to rotate the barrel or tube at a default slow speed.
7. The method of claim 1 , further comprising:
controlling, by the processor, the at least one motor to rotate the barrel or tube at each of a plurality of rotational speeds to dispense powder from the hopper to the receptacle on the scale, wherein the motor is operated at each of the plurality of speeds for a second predetermined period of time;
receiving by the processor measured weight data comprising an amount of powder dispensed to the receptacle for each of the plurality of rotational speeds;
determining, by the processor a dispense rate for each of the plurality of rotational speeds based on the amount of powder dispensed and the run time; and
determining, by the processor, based on the determined dispense rate for each of the plurality of rotational speeds, a most effective high speed for dispensing powder; and
creating, by the processor, a set of dispense parameters for the determined type of powder.
8. A non-transitory computer readable medium comprising:
a plurality of instructions stored thereon, the plurality of instructions configurable to be executed by a processor such that upon execution the processor is configurable to:
control at least one motor to rotate a barrel or tube at a first rotational speed for a first predetermined period of time to dispense powder from a hopper in fluid communication with the barrel or tube, through the barrel or tub, and to a receptacle on a scale;
receive measured weight data from a sensor on the scale, measured weight data comprising a weight of the powder dispensed to the receptacle; and
determine, based on the measured weight and the predetermined period of time, the type of powder dispensed.
9. The non-transitory computer readable medium of claim 8 , further comprising instructions to be executed by the processor to determine a safe stopping point and a trickle rate regime comprising a long trickle rate and a slow trickle rate based on the determined type of powder.
10. The non-transitory computer readable medium of claim 9 , further comprising instructions to be executed by the processor to:
control the at least one motor to rotate the barrel or tube at each of a plurality of rotational speeds to dispense powder from the hopper to the receptacle on a scale, wherein the motor is operated at each of the plurality of speeds for a second predetermined period of time;
receive by the processor measured weight data comprising an amount of powder dispensed to the receptacle for each of the plurality of rotational speeds;
determine a dispense rate for each of the plurality of rotational speeds based on the amount of powder dispensed and the run time; and
determine, based on the determined dispense rate for each of the plurality of rotational speeds, a most effective high speed for dispensing powder; and
creating a set of dispense parameters for the determined type of powder.
11. The non-transitory computer readable medium of claim 10 , further comprising instructions to be executed by the processor to:
receive a target weight from a user via a user interface;
control the at least one motor to rotate the barrel or tube at one or more speeds to dispense powder based on a difference between the target weight and first, second and third weight parameters, wherein the second weight parameter is smaller than the first weight parameter and the third weight parameter is smaller than the second weight parameter, until the dispensed weight reaches the safe stopping point; and
control the at least one motor to rotate the barrel or tube at a long trickle rate and a slow trickle rate until the target weight is reached.
12. The non-transitory computer readable medium of claim 11 , wherein the target weight is greater than the first weight parameter, and the non-transitory computer readable medium further comprises instructions to be executed by the processor to:
control the at least one motor to rotate the barrel or tube at a most effective high speed for dispensing powder, the most effective high speed determined from a dispense rate of powder based on the amount of powder dispensed and the run time for each of a plurality of rotational speeds; and
determine switch points to a default medium speed and a default low speed based on second and third weight parameters.
13. The non-transitory computer readable medium of claim 11 , wherein the target weight is less than first weight parameter and greater than the second weight parameter, and the non-transitory computer readable medium further comprises instructions to be executed by the processor to:
control the at least one motor to rotate the barrel or tube at a default medium speed; and
determine a switch point to a default low speed based on the second and third weight parameters.
14. The non-transitory computer readable medium of claim 11 , wherein the target weight is less than the second weight parameter and greater than the third weight parameter, and the non-transitory computer readable medium further comprises instructions to be executed by the processor to control the at least one motor to rotate the barrel or tube at a default slow speed.
15. A powder dispensing device comprising:
a housing;
a hopper sized and shaped to engage the housing to form a reservoir, a barrel in fluid communication with the reservoir;
at least one motor coupled to the barrel, the at least one motor configured to rotate barrel;
a scale electrically coupled to a scale plate, the scale plate disposed on the housing and below the barrel;
a user interface in electrical communication with the at least one motor and the scale, the user interface configured to receive a user-input; and
a processor configured to execute computer readable instructions to:
control at least one motor to rotate a barrel or tube at a first rotational speed for a first predetermined period of time to dispense powder from a hopper to a receptacle on a scale;
receive measured weight data from a sensor on the scale, the measured weight data comprising an amount of powder dispensed to the receptacle;
determine, based on the measured weight and the first predetermined period of time, the type of powder dispensed.
16. The powder dispensing device of claim 15 further comprising instructions to be executed by the processor to determine a safe stopping point and a trickle rate regime comprising a long trickle rate and a slow trickle rate based on the determined type of powder.
17. The powder dispensing device of claim 16 , further comprising instructions to be executed by the processor to:
control the at least one motor to rotate the barrel or tube at each of a plurality of rotational speeds to dispense powder from the hopper to the receptacle on a scale, wherein the motor is operated at each of the plurality of speeds is for a second predetermined period of time;
receive measured weight data comprising an amount of powder dispensed to the receptacle for each of the plurality of rotational speeds;
determine a dispense rate of powder for each of the plurality of rotational speeds based on the amount of powder dispensed and the run time; and
determine, based on the determined dispense rate for each of the plurality of rotations speeds, a most effective high speed for dispensing powder.
18. The powder dispensing device of claim 16 , further comprising instructions to be executed by the processor to:
receive a target weight from a user via a user interface;
control the at least one motor to rotate the barrel or tube at one or more speeds to dispense powder based on a difference between the target weight and first, second and third weight parameters, wherein the second weight parameter is smaller than the first weight parameter and the third weight parameter is smaller than the second weight parameter, until the dispensed weight reaches the safe stopping point; and
control the at least one motor to rotate the barrel or tube at a long trickle rate, a slow trickle rate or both until the target weight is reached.
19. The powder dispensing device of claim 18 , wherein when the target weight is greater than the first weight parameter, further comprising instructions to be executed by the processor to:
control the at least one motor to rotate the barrel or tube at a most effective high speed for dispensing powder, the most effective high speed determined from a dispense rate of powder based on the amount of powder dispensed and the run time for each of a plurality of rotational speeds; and
determine switch points to a default medium speed and a default low speed based on second and third weight parameters.
20. The powder dispensing device of claim 18 , wherein the target weight is less than the first weight parameter and greater than the second weight parameter, further comprising instructions to be executed by the processor to:
control the at least one motor to rotate the barrel or tube at a default medium speed; and
determine a switch point to a default low speed based on the second and third weight parameters.
21. The powder dispensing device of claim 18 , wherein the target weight is less than the second weight parameter and greater than the third weight parameter, further comprising instructions to be executed by the processor to control the at least one motor to rotate the barrel or tube at a default slow speed.