IP Library Granted Patent US 11,746,221
Granted Patent B2
US 11,746,221 · App. 17/865,562 · Granted Sep 5, 2023

Thermoplastic elastomer composition

Inventors: Masato Kobayashi (Minato-ku, JP); Ryoji Usui (Minato-ku, JP); Yuki Sato (Minato-ku, JP); Osamu Kose (Minato-ku, JP)
Assignee: ENEOS Materials Corporation
C08L23/0815C08L9/00C08L2207/04
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Quick Facts
Patent No.
US 11,746,221
App. No.
17/865,562
Granted
Sep 5, 2023
Kind
B2
Abstract

Provided is a thermoplastic elastomer composition obtained by melt-kneading (A) an ethylene/α-olefin/non-conjugated polyene copolymer rubber that is a copolymer of ethylene, an α-olefin having 3 to 20 carbon atoms and a non-conjugated polyene, (B) a polyolefin resin and (C) a mineral oil-based softening agent in the presence of (D) a crosslinking agent, at least part of the ethylene/α-olefin/non-conjugated polyene copolymer rubber (A) being crosslinked, the thermoplastic elastomer composition having a sea-island structure in which the ethylene/α-olefin/non-conjugated polyene copolymer rubber (A) is dispersed as a dispersed phase (island phase) in a continuous phase (sea phase) of the polyolefin resin (B), and when a cross-section of the composition is observed with an atomic force microscope (AFM), a ratio of (b) a local elastic modulus of the continuous phase to (a) a local elastic modulus of the dispersed phase being from 10 to 30.

Claims (8)

1. A thermoplastic elastomer composition obtained by melt-kneading (A) an ethylene/α-olefin/non-conjugated polyene copolymer rubber that is a copolymer of ethylene, an α-olefin having 3 to 20 carbon atoms and a non-conjugated polyene, (B) a polyolefin resin and (C) a mineral oil-based softening agent in a presence of (D) a crosslinking agent,

at least part of the ethylene/α-olefin/non-conjugated polyene copolymer rubber (A) being crosslinked,

the thermoplastic elastomer composition having a sea-island structure in which the ethylene/α-olefin/non-conjugated polyene copolymer rubber (A) is dispersed as a dispersed phase (island phase) in a continuous phase (sea phase) of the polyolefin resin (B), and

when a cross-section of the thermoplastic elastomer composition is observed with an atomic force microscope (AFM), a ratio of (b) a local elastic modulus of the continuous phase to (a) a local elastic modulus of the dispersed phase being from 10 to 30.

2. The thermoplastic elastomer composition according to claim 1 , wherein the local elastic modulus (b) of the continuous phase is from 3 MPa to 90 MPa.

3. The thermoplastic elastomer composition according to claim 1 , wherein a mass ratio of the mineral oil-based softening agent (C) to the ethylene/α-olefin/non-conjugated polyene copolymer rubber (A) falls within a range of from 0.8 to 1.9.

4. The thermoplastic elastomer composition according to claim 1 , wherein the crosslinking agent (D) is an organic peroxide, and the thermoplastic elastomer composition is obtained by further using (E) a polyfunctional compound.

5. The thermoplastic elastomer composition according to claim 1 , wherein the polyolefin resin (B) has a storage elastic modulus of from 200 MPa to 1,000 MPa, and the storage elastic modulus is determined by dynamic viscoelasticity measurement under conditions of a temperature of 30° C., a frequency of 1.00 Hz and a strain amount of 0.05%.

Assignments (2)
CHANGE OF ADDRESS Recorded Oct 3, 2024
From: ENEOS MATERIALS CORPORATION
To: ENEOS MATERIALS CORPORATION
Reel/Frame 069105/0903 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 15, 2022
From: KOBAYASHI, MASATO; USUI, RYOJI; SATO, YUKI; KOSE, OSAMU
To: ENEOS MATERIALS CORPORATION
Reel/Frame 060517/0076 →
Priority Claims (2)
JP 2021-117716 · Jul 16, 2021 · national
JP 2021-198222 · Dec 7, 2021 · national
Continuity (1)
Related Publication 20230041123A1 · Feb 9, 2023