IP Library Patent Application 17866959
Patent Application
App. No. 17/866,959

DUST SHEET FOR REDUCING BRAKE NOISE AND BRAKE SYSTEM COMPRISING A DUST SHEET

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Quick Facts
Patent No.
US None
App. No.
17/866,959
Abstract

The invention relates to a dust sheet for a vehicle brake, configured for reducing brake noise, wherein the dust sheet comprises sub-centimetre damping structures for attenuating airborne sound, the damping structures being formed by a plurality of holes and/or a plurality of embossings. The invention also relates to a brake system for a vehicle, in particular a disk brake system, comprising such a dust sheet.

Claims (23)

1 . A dust sheet for a vehicle brake, configured for reducing brake noise, wherein the dust sheet comprises sub-centimetre damping structures for attenuating airborne sound, the damping structures being formed by a plurality of holes and/or a plurality of embossings.

2 . The dust sheet according to claim 1 , wherein, in at least one spatial direction on a surface of the dust sheet, an areal extension of the holes and/or an areal extension of the embossings is at most 3 mm, or at most 2 mm, or at most 1 mm.

3 . The dust sheet according to claim 1 , wherein a distance between nearest-neighbouring holes and/or a distance between nearest neighbouring embossings is at least 5 mm or at least 8 mm and/or at most 20 mm or at most 15 mm, in particular the distance between nearest-neighbouring holes and/or nearest-neighbouring embossings being 10 mm.

4 . The dust sheet according to claim 1 , wherein a diameter or a cross section of the holes or embossings is at least 0.3 mm or at least 0.4 mm or at least 0.5 mm and/or at most 1.5 mm or at most 1.25 mm or at most 1 mm.

5 . The dust sheet according to claim 1 , comprising a total of at least 50 holes or embossings or at least 100 holes or embossings or at least 150 holes or embossings or at least 180 holes or embossings and/or at most 400 holes or embossings or at most 300 holes or embossings or at most 250 holes or embossings or at most 220 holes or embossings.

6 . The dust sheet according to claim 1 , wherein the embossings comprise at least one raised embossing and/or at least one depressed embossing.

7 . The dust sheet according to claim 1 , wherein the plurality of holes or embossings have an elongated shape, in particular with a straight course and/or a curved course and/or a zigzag course.

8 . The dust sheet according to claim 7 , wherein the embossings or holes have a width of at most 2 mm or at most 1.5 mm or at most 1 mm and/or a length of at least 0.5 cm or at least 1 cm or at least 2 cm and/or at most 10 cm or 8 cm or 5 cm.

9 . The dust sheet according to claim 7 , wherein the dust sheet includes at least 5 holes or embossings or at least 10 holes or embossings or at least 15 holes or embossings and/or at most 50 holes or embossings or at most 40 holes or embossings.

10 . The dust sheet according to claim 1 , wherein the embossings have a depth or a height of at least 0.1 mm or at least 0.2 mm or at least 0.5 mm and/or at most 2 mm or at most 1 mm.

11 . The dust sheet according to claim 1 , wherein the dust sheet is made of a temperature resistant plastic or of a temperature resistant matrix material, in particular a textile-like matrix material.

12 . The dust sheet according to claim 1 , wherein the dust sheet is devoid of metal.

13 . The dust sheet according to claim 1 , wherein a thickness of the dust sheet is at least 1 mm and/or at most 4 mm or at most 3 mm or at most 2 mm.

14 . The dust sheet according to claim 1 , wherein the dust sheet comprises a first layer, comprising the plurality of holes and/or the plurality of embossings, and at least one additional layer which is arranged plane-parallel to the first layer.

15 . The dust sheet according to claim 14 , wherein at least one additional layer comprises at least one cover layer, preferably a temperature-resistant cover layer, in particular made from a material that is flexible and/or soft and/or designed as a textile-like fabric or web.

16 . The dust sheet according to claim 14 , wherein the at least one cover layer is arranged on a side that is configured to face a brake disk and/or on a side that is configured to face away from the brake disk.

17 . The dust sheet according to claim 14 , wherein the at least one additional layer comprises an equivalent layer to the first layer, the equivalent layer being made of the same material as the first layer and/or having the same thickness as the first layer.

18 . The dust sheet according to claim 17 , wherein the equivalent layer is arranged at a distance of at least 0.2 mm and/or at most 0.5 mm from the first layer.

19 . The dust sheet according to claim 17 , wherein the equivalent layer comprises sub-centimetre damping structures for attenuating airborne sound, the damping structures of the equivalent layer being formed by a further plurality of holes and/or a further plurality of embossings.

20 . The dust sheet according to claim 1 , wherein the damping structures are arranged at least in a section of the dust sheet that is configured to face a portion of the brake disk that is opposite to a point of engagement of the brake disk with a brake pad of the brake system.

21 . The dust sheet according to claim 1 , wherein the damping structures are provided in a section of the dust sheet that is configured to extend over at least 10% of an area of the brake disk or at least 20% or at least 30%.

22 . A brake system for a vehicle, in particular a disk brake system, comprising a dust sheet according to claim 1 .

23 . A brake system according to claim 22 , wherein a distance between the dust sheet and a brake disk is at least 0.5 mm or at least 0.6 mm and/or at most 2 mm or at most 1.5 mm or at most 1 mm.

Assignments (2)
CHANGE OF NAME Recorded Dec 22, 2022
From: MANDO CORPORATION
To: HL MANDO CORPORATION
Reel/Frame 062206/0260 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 18, 2022
From: SHAHIN, HATEM
To: MANDO CORPORATION
Reel/Frame 060537/0001 →