IP Library Granted Patent US 12,580,206
Granted Patent B2
US 12,580,206 · App. 17/868,947 · Granted Mar 17, 2026

Separator for fuel cell and fuel cell stack

Inventors: Bae Jung Kim (Yongin-si, KR); Hyun Jeong Kim (Yongin-si, KR); Ah Reum Kim (Yongin-si, KR); Young Chul Park (Yongin-si, KR); Hyun Kyu Choi (Yongin-si, KR); Chan Gi Kim (Yongin-si, KR); Sun Hwi Kim (Yongin-si, KR)
Assignees: HYUNDAI MOTOR COMPANY; Kia Corporation
H01M8/0258H01M4/8807H01M8/0273H01M8/1004
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Quick Facts
Patent No.
US 12,580,206
App. No.
17/868,947
Granted
Mar 17, 2026
Kind
B2
Abstract

A separator for a fuel cell, which is stacked on a gas diffusion layer provided on a membrane electrode assembly (MEA), includes a plate body stacked on the gas diffusion layer and including a flow path part to define a reaction region to react with the membrane electrode assembly and manifold parts spaced apart from the flow path part; through-holes disposed in the plate body to guide target fluids that have passed through the manifold parts to the flow path part; and hole caps disposed on one surface of the plate body that faces the gas diffusion layer to at least partially cover the through-holes, the hole caps defining movement paths through which the target fluids move.

Claims (47)

1 . A separator for a fuel cell, which is configured to be stacked on a gas diffusion layer provided on a membrane electrode assembly (MEA), the separator comprising:

a plate body configured to be stacked on the gas diffusion layer and comprising a flow path part configured to define a reaction region configured to react with the membrane electrode assembly, and manifold parts spaced apart from the flow path part;

through-holes disposed in the plate body and configured to guide target fluids that have passed through the manifold parts to the flow path part; and

hole caps disposed on one surface of the plate body that faces the gas diffusion layer and configured to at least partially cover the through-holes, the hole caps being configured to define movement paths through which the target fluids move,

wherein each hole cap comprises:

a side cap portion disposed on an edge of the respective through-holes; and

a top cap portion spaced apart from the plate body, configured to cover the respective through-holes, and supported by the side cap portion, and

wherein the movement paths are defined in a space between the top cap portion and the plate body,

wherein each hole cap further comprises:

a side hole that penetrates a wall surface of the side cap portion to ensure smoother flow of the target fluids and reduce occurrence of differential pressure in the through-holes; and

reinforcing parts configured to support the hole caps on the plate body, wherein each reinforcing part comprises:

a center reinforcing member connected to an inner surface of the top cap portion;

a first side reinforcing member having a first end connected to a first side surface of the center reinforcing member and a second end connected to the plate body; and

a second side reinforcing member having a first end connected to a second side surface of the center reinforcing member and a second end connected to the plate body.

2 . The separator of claim 1 , wherein the side cap portion is continuously disposed along the edge of the respective through-holes.

3 . The separator of claim 1 , wherein the reinforcing part is disposed in the respective through-holes.

4 . The separator of claim 1 , wherein each reinforcing part further comprises a plurality of first side reinforcing members spaced apart from one another in a longitudinal direction of the center reinforcing member, and a plurality of second side reinforcing members spaced apart from one another in the longitudinal direction of the center reinforcing member.

5 . The separator of claim 1 , wherein each reinforcing part further comprises:

a center hole disposed in the center reinforcing member through the first side surface and the second side surface of the center reinforcing member.

6 . The separator of claim 1 , wherein the movement paths are parallel to the plate body.

7 . The separator of claim 1 , comprising:

a sealing member disposed on the plate body and configured to seal portions between adjacent through-holes, the sealing member being configured to define distribution channels configured to connect the flow path part and the through-holes so that the flow path part and the through-holes communicate with each other,

wherein the hole caps are positioned in the respective distribution channels.

8 . The separator of claim 1 , wherein each hole cap is integrated with the plate body by partially processing a part of the plate body.

9 . A fuel cell stack comprising:

a membrane electrode assembly (MEA);

a gas diffusion layer stacked on the membrane electrode assembly; and

a separator comprising:

a plate body configured to be stacked on the gas diffusion layer and comprising a flow path part configured to define a reaction region configured to react with the membrane electrode assembly, and manifold parts spaced apart from the flow path part;

through-holes disposed in the plate body and configured to guide target fluids that have passed through the manifold parts to the reaction region; and

hole caps disposed on one surface of the plate body that faces the gas diffusion layer and configured to at least partially cover the through-holes, the hole caps being configured to define movement paths through which the target fluids move,

wherein each hole cap comprises:

a side cap portion disposed on an edge of the respective through-holes; and

a top cap portion spaced apart from the plate body, configured to cover the respective through-holes, and supported by the side cap portion, and

wherein the movement paths are defined in a space between the top cap portion and the plate body, and

wherein each hole cap further comprises:

a side hole that penetrates a wall surface of the side cap portion to ensure smoother flow of the target fluids and reduce occurrence of differential pressure in the through-holes; and

reinforcing parts configured to support the hole caps on the plate body, wherein each reinforcing part comprises:

a center reinforcing member connected to an inner surface of the top cap portion;

a first side reinforcing member having a first end connected to a first side surface of the center reinforcing member and a second end connected to the plate body; and

a second side reinforcing member having a first end connected to a second side surface of the center reinforcing member and a second end connected to the plate body.

10 . The fuel cell stack of claim 9 , wherein each reinforcing part further comprises:

a center hole disposed in the center reinforcing member through the first side surface and the second side surface of the center reinforcing member.

11 . The fuel cell stack of claim 9 , comprising:

a sealing member disposed on the plate body and configured to seal portions between adjacent through-holes, the sealing member being configured to define distribution channels configured to connect the flow path part and the through-holes so that the flow path part and the through-holes communicate with each other,

wherein the hole caps are positioned in the respective distribution channels.

12 . The fuel cell stack of claim 9 , wherein each hole cap is integrated with the plate body by partially processing a part of the plate body.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 24, 2024
From: HYUNDAI MOBIS CO., LTD.
To: HYUNDAI MOTOR COMPANY; KIA CORPORATION
Reel/Frame 068672/0751 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 20, 2022
From: KIM, BAE JUNG; KIM, HYUN JEONG; KIM, AH REUM; PARK, YOUNG CHUL; CHOI, HYUN KYU; KIM, CHAN GI; KIM, SUN HWI
To: HYUNDAI MOBIS CO., LTD.
Reel/Frame 060562/0127 →
Priority Claims (1)
KR 10-2022-0044957 · Apr 12, 2022 · national
Continuity (1)
Related Publication 20230327142A1 · Oct 12, 2023
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