IP Library Granted Patent US 12,329,897
Granted Patent B2
US 12,329,897 · App. 17/875,697 · Granted Jun 17, 2025

Vaporizer including positive temperature coefficient of resistivity (PTCR) heating element

Inventors: William W. Alston (Lincoln, CA); Adam Bowen (San Mateo, CA); Joshua A. Kurzman (San Francisco, CA); James Monsees (San Francisco, CA)
Assignee: JUUL Labs, Inc.
A61M11/042A61M2205/3368A61M2205/8206
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Quick Facts
Patent No.
US 12,329,897
App. No.
17/875,697
Granted
Jun 17, 2025
Kind
B2
Abstract

An apparatus includes a housing including a power source; a reservoir including an inlet, an outlet, and configured to contain vaporizable material and couple to the housing; and a PTCR heating element configured to electrically couple to the power source and heat the vaporizable material to form an aerosol. The PTCR heating element includes an electrical resistivity that varies based on temperature. The electrical resistivity includes an electrical resistivity transition zone including an increase in electrical resistivity over a temperature range such that, when the PTCR heating element is heated to a first temperature within the transition zone, current flow from the power source is reduced to a level that limits further temperature increases of the PTCR heating element. Related apparatus, systems, techniques, and articles are also described.

Claims (33)

1. An apparatus comprising:

a reservoir configured to contain a vaporizable material; and

a PTCR (positive temperature coefficient of resistivity) heating element configured to receive an electrical current flow and heat the vaporizable material to form an aerosol, the PTCR heating element comprising a PTCR material having an electrical resistivity that varies based on temperature, such that when the PTCR heating element is heated above a first temperature, the electrical current flow is reduced to a level that limits further temperature increases of the PTCR heating element;

wherein the PTCR heating element includes a hole feature extending though the PTCR heating element.

2. The apparatus of claim 1 , further comprising an atomizer coupled to the reservoir to receive the vaporizable material, the atomizer including the PTCR heating element.

3. The apparatus of claim 2 , wherein the atomizer includes an inlet and an outlet, and the PTCR heating element is arranged between the inlet and the outlet.

4. The apparatus of claim 1 , further comprising:

a cartridge including the reservoir and the PTCR heating element; and

electrical contacts electrically coupled to the PTCR heating element and configured to provide the electrical current flow to the PTCR heating element from a power source.

5. The apparatus of claim 1 , further comprising:

a pressure sensor; and

a controller coupled to the pressure sensor and configured to detect inhalation, and in response, electrically connect a power source to the PTCR heating element.

6. The apparatus of claim 1 , further comprising a power source configured to provide the electrical current flow.

7. The apparatus of claim 6 , further comprising:

an input configured to electrically connect the power source to the PTCR heating element in response to user input.

8. The apparatus of claim 1 , wherein the PTCR heating element includes holes extending therethrough.

9. The apparatus of claim 1 , further comprising a wick, wherein the PTCR heating element at least partially surrounds the wick.

10. An apparatus comprising:

a reservoir configured to contain a vaporizable material;

a PTCR (positive temperature coefficient of resistivity) heating element configured to receive an electrical current flow and heat the vaporizable material to form an aerosol, the PTCR heating element comprising a PTCR material having an electrical resistivity, the electrical resistivity including an electrical resistivity transition zone in which the electrical resistivity increases over a temperature range, such that when the PTCR heating element is heated above a first temperature within the transition zone, the electrical current flow is reduced to thereby limit further increases in temperature of the PTCR heating element; and

a wick having an open weave configuration adjacent the PTCR heating element and cylindrical ends, the wick configured to transport the vaporizable material to a location for vaporization, wherein the PTCR heating element is configured to heat the vaporizable material at the location.

11. The apparatus of claim 10 , further comprising an atomizer coupled to the reservoir to receive the vaporizable material, the atomizer including the PTCR heating element.

12. The apparatus of claim 11 , wherein the atomizer includes an inlet and an outlet, and the PTCR heating element is arranged between the inlet and the outlet.

13. The apparatus of claim 10 , further comprising:

a cartridge including the reservoir and the PTCR heating element; and

electrical contacts electrically coupled to the PTCR heating element and configured to provide the electrical current flow to the PTCR heating element from a power source.

14. The apparatus of claim 10 , further comprising:

a pressure sensor; and

a controller coupled to the pressure sensor and configured to detect inhalation, and in response, electrically connect a power source to the PTCR heating element.

15. The apparatus of claim 10 , further comprising a power source configured to provide the electrical current flow.

16. The apparatus of claim 15 , further comprising:

an input configured to electrically connect the power source to the PTCR heating element in response to user input.

17. The apparatus of claim 10 , wherein the PTCR heating element is wrapped around at least a portion of the wick.

Assignments (7)
RELEASE OF SECURITY INTEREST Recorded Oct 17, 2024
From: ALTER DOMUS (US) LLC
To: JUUL LABS, INC.; VMR PRODUCTS LLC; ENVENIO INC.
Reel/Frame 069185/0228 →
SECURITY INTEREST Recorded Jul 11, 2023
From: JUUL LABS, INC.; VMR PRODUCTS LLC; ENVENIO INC.
To: ALTER DOMUS (US) LLC
Reel/Frame 064252/0225 →
CORRECTIVE ASSIGNMENT TO CORRECT THE THE ASSIGNEE ADDRESS PREVIOUSLY RECORDED AT REEL: 062114 FRAME: 0196. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Dec 23, 2022
From: JUUL LABS, INC.
To: JLI NATIONAL SETTLEMENT TRUST
Reel/Frame 062214/0142 →
SECURITY INTEREST Recorded Dec 10, 2022
From: JUUL LABS, INC.
To: JLI NATIONAL SETTLEMENT TRUST
Reel/Frame 062114/0195 →
SECURITY INTEREST Recorded Sep 30, 2022
From: JUUL LABS, INC.
To: ALTER DOMUS (US) LLC
Reel/Frame 061578/0865 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 28, 2022
From: BOWEN, ADAM; MONSEES, JAMES; KURZMAN, JOSHUA; ALSTON, WILLIAM
To: JUUL LABS, INC.
Reel/Frame 060658/0876 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 28, 2022
From: ALSTON, WILLIAM W.; BOWEN, ADAM; KURZMAN, JOSHUA A.; MONSEES, JAMES
To: JUUL LABS, INC.
Reel/Frame 060657/0103 →