IP Library Granted Patent US 12,429,494
Granted Patent B2
US 12,429,494 · App. 17/876,699 · Granted Sep 30, 2025

Fall protection compliance system and method

Inventors: Benjamin T. Sepe (Zelienople, PA); Jeffrey F. Harding (Pittsburgh, PA); Mitcham C. Tuell (Pittsburgh, PA); Robert Craig Campbell (Cranberry Township, PA); Christopher M. Stygar (Pittsburgh, PA); Peter I. Rutkowski (Allison Park, PA); Michael Goodspeed (Pittsburgh, PA)
Assignee: MSA Technology, LLC
G01P15/09A62B35/0043G01P15/18G08B3/10G08B5/36G06K7/10G08B21/02G08B21/18G08B25/016
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Quick Facts
Patent No.
US 12,429,494
App. No.
17/876,699
Granted
Sep 30, 2025
Kind
B2
Abstract

A fall protection compliance system includes a connection structure configured for interfacing an anchor structure and a connection sensor associated with the connection structure. The connection sensor includes an accelerometer or a pressure switch, where the connection sensor is configured to monitor continued connection of the connection structure to the anchor structure over a period of time and to output a signal indicating said continued connection.

Claims (40)

1. A fall protection compliance system, comprising:

a connection structure configured for interfacing an anchor structure; and

a connection sensor assembly associated with the connection structure, the connection sensor assembly comprising:

a connection sensor comprising a piezo sensor;

wherein the piezo sensor is configured to monitor continued connection of the connection structure to the anchor structure over a period of time and to output a signal; and

wherein the piezo sensor comprises a wire and a surrounding spring positioned along an inside edge of an end portion of the connection structure; and

at least one processor configured to receive the signal from the connection sensor and determine a connection status based on the signal.

2. The system of claim 1 , wherein the connection structure comprises a hook having a gate structure, wherein the connection sensor is activated based on detected movement of the gate structure.

3. The system of claim 1 , wherein the piezo sensor generates a voltage signal based on movement of the connection structure.

4. The system of claim 3 , wherein the piezo sensor comprises an insulated wire.

5. The system of claim 3 , wherein the anchor structure is configured to interface with the connection structure at or near the end portion.

6. The system of claim 5 , wherein the anchor structure is configured to interface with the piezo sensor or the surrounding spring of the piezo sensor within the end portion of the connection structure.

7. The system of claim 1 , wherein the connection sensor assembly further comprises a pressure switch, an RFID detector, or a combination thereof, wherein the connection status is determined based on signals from the piezo sensor and the pressure switch, the RFID detector, or the combination thereof.

8. The system of claim 7 , wherein the connection sensor is configured such that when the anchor structure presses the surrounding spring against the end portion of the connection structure, a metallic contact forms between the surrounding spring and the pressure switch which provides a conductive path enabling transmission of the signals to the at least one processor.

9. The system of claim 1 , wherein the signal comprises a piezoelectric waveform and wherein the at least one processor is configured to determine the connection status by integrating the piezoelectric waveform over an integration window corresponding to the period of time, thereby generating an integrated value, wherein the integrated value being greater than a predetermined threshold value is indicative of a level of motion attributable to a connected user.

10. The system of claim 1 , wherein the anchor structure comprises a line, the connection structure comprises a hook, and the connection sensor comprises the piezo sensor, wherein the connection sensor assembly is configured to detect a movement signature based on a periodic signal provided by the piezo sensor induced by the hook dragging across the line.

11. The system of claim 1 , wherein the connection sensor assembly is configured to determine a Boolean value regarding continued connection.

12. The system of claim 1 , wherein the connection sensor assembly is configured to determine a type associated with the monitored continued connection, wherein the type comprises one or more of: no connection, active movement, and connected with limited movement.

13. The system of claim 12 , wherein the connection sensor assembly is further configured for issuing an alarm based on the type of connectivity detected.

14. The system of claim 1 , further comprising:

a memory configured to store at least a portion of the signal as data; and

a transmitter configured to transmit the data to an external entity.

15. The system of claim 14 , wherein the data is stored via periodic, timestamped sampling of the signals on a microsecond, millisecond, second, or minute basis.

16. The system of claim 1 , wherein the at least one processor is further configured to determine whether the monitored continued connection of the connection structure to the anchor structure is compliant.

17. The system of claim 1 , wherein the signal comprises piezoelectric waveforms and wherein the at least one processor is further configured to analyze the piezoelectric waveforms to identify types of known connection statuses and/or operating conditions including at least one of the following: not connected, sitting while connected, standing while connected, kneeling while connected, prostrate while connected, moving while connected, not connected to a connection structure, not connected to an anchor structure, a small bump condition, a large bump condition, a fall condition, a fall arrest, a disconnection condition, a dead hang configuration, or any combination thereof.

18. The system of claim 1 , wherein the piezo sensor further comprises a fulcrum.

19. A method of providing fall protection compliance monitoring, comprising:

activating a connection sensor based on detected movement of a gate structure of a hook portion of the connection sensor;

receiving a first signal from the connection sensor associated with a connection structure configured for interfacing with an anchor structure, wherein the connection sensor comprises a piezo sensor or a pressure switch;

determining whether a user is continually connected over a period of time based on the first signal; and

outputting a second signal indicating said determination of whether the user is continually connected; and

integrating the second signal over an integration window corresponding to a period of time, thereby generating an integrated value, wherein the integrated value being greater than a predetermined threshold value is indicative of a user being connected.

20. A fall protection compliance system, comprising:

a connection structure configured for interfacing an anchor structure; and

a connection sensor assembly associated with the connection structure, the connection sensor assembly comprising:

a connection sensor comprising a piezo sensor;

wherein the piezo sensor is configured to monitor continued connection of the connection structure to the anchor structure over a period of time and to output a signal; and

wherein the piezo sensor comprises a wire and a surrounding structure positioned along an inside edge of an end portion of the connection structure; and

at least one processor configured to receive the signal from the connection sensor and determine a connection status based on the signal;

wherein the signal comprises a piezoelectric waveform and wherein the at least one processor is configured to determine the connection status by integrating the piezoelectric waveform over an integration window corresponding to the period of time, thereby generating an integrated value, wherein the integrated value being greater than a predetermined threshold value is indicative of a level of motion attributable to a connected user.

Continuity (5)
Continuation In Part 16742381 · Jan 14, 2020
Provisional Application 62944071 · Dec 5, 2019
Provisional Application 62861545 · Jun 14, 2019
Provisional Application 62792208 · Jan 14, 2019
Related Publication 20220404388A1 · Dec 22, 2022
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