IP Library Patent Application 17904338
Patent Application
App. No. 17/904,338

BOARD, METHOD OF MANUFACTURING A BOARD AND A PANEL COMPRISING SUCH BOARD MATERIAL

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Quick Facts
Patent No.
US None
App. No.
17/904,338
Abstract

Boards have a mineral content, including magnesiumoxychloride and/or magnesiumoxysulphate, and may be finished with a DPL laminate decorative layer.

Claims (31)

1 .- 75 . (canceled)

76 . A board, wherein this board is a board comprising:

5Mg(OH2).MgSO4.7H2O.

77 . The board according to claim 76 , wherein the board comprises at least one layer based on MgO and MgSulphate.

78 . The board according to claim 76 , wherein this board comprises at least two layers having a mutually different composition,

wherein a first layer of said at least two layers comprises or is obtained from at least MgO and MgChloride, while a second layer of said at least two layers comprises or is obtained from at least MgO and MgSulphate.

79 . The board according to claim 76 , wherein this board comprises at least two layers having a mutually different composition,

wherein a first layer of said at least two layers is based on magnesiumoxychloride, while a second layer of said at least two layers is based on magnesiumoxysulphate.

80 . The board according to claim 76 , wherein said board comprises at least three layers,

wherein a layer based on magnesiumoxychloride is adjacent to two layers based on magnesiumoxysulphate, namely one at the bottom and one at the top of the magnesiumoxychloride based layer.

81 . The board according to claim 76 , wherein said board comprises at least three layers,

wherein a layer based on magnesiumoxysulphate is adjacent to two layers based on magnesiumoxychloride, namely one at the bottom and one at the top of the magnesiumoxysulphate based layer.

82 . A coated panel comprising a board according to claim 76 , wherein said panel comprises a decorative layer provided on said board,

wherein said decorative layer comprises thermosetting resin, such as melamine, and a printed paper sheet and/or an overlay paper and/or an underlay paper and/or a wood veneer.

83 . The coated panel as in claim 82 , wherein said coated panel is obtained through a DPL press treatment.

84 . The coated panel comprising a board as in claim 76 , wherein said panel comprises a decorative layer provided thereon,

wherein said decorative layer comprises a wood veneer, or a ceramic tile, or a stone veneer, or a thermoplastic top layer.

85 . A panel, wherein the panel is a floor, wall or ceiling panel,

wherein the panel comprises a coated panel as in claim 82 ;

wherein the board is provided at at least two opposite edges with coupling means allowing to couple two such panels at the respective edges,

wherein a vertical locking perpendicular to the plane of coupled panels and/or a horizontal locking perpendicular to the respective edges and in the plane of the coupled panels is obtained;

wherein said coupling means are basically shaped as a tongue and a groove,

wherein the groove is bordered by an upper lip and a lower lip.

86 . The panel in accordance with claim 76 , wherein said lower lip and/or said upper lip comprises a locking element taking part in said horizontal locking,

wherein the respective lip is at least partially provided in a layer of the board that comprises cellulose fibers and/or magnesiumoxychloride.

87 . A method of manufacturing board, wherein said method comprises:

the step of providing a mixture of at least

35 to 50 wt % of MgO having a purity of 80-98% (wt %)

50 to 65 wt % of MgSO4 in a 20-40% (wt %) solution in water;

the step of solidifying said mixture.

88 . The method of manufacturing board according to claim 87 , wherein said method comprises the step of providing one or more of citric acid, sodium citrate and phosphoric acid is provided in said mixture.

Assignments (3)
NUNC PRO TUNC ASSIGNMENT Recorded Mar 18, 2024
From: FLOORING INDUSTRIES LIMITED, SARL
To: UNILIN BV
Reel/Frame 066805/0445 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 3, 2022
From: MEIRLAEN, JOSE
To: FLOORING INDUSTRIES LIMITED, SARL
Reel/Frame 061287/0925 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 16, 2022
From: CLEMENT, BENJAMIN; SEYNAEVE, MARIJN
To: FLOORING INDUSTRIES LIMITED, SARL
Reel/Frame 060822/0196 →