PRESSURE VESSEL TEMPERATURE CONTROL FOR BULK PROCESSING IN HIGH PRESSURE APPLICATION
A high pressure processing system includes a pressure vessel configured to receive a basket or container, a high pressure pump configured to pump a pressure media to the pressure vessel to raise pressure in the pressure vessel, and a heater or cooler system, such as thermal jacket surrounding the pressure vessel, and the thermal jacket contains heat transfer media that is heated and cooled. The high pressure processing system, in addition to processing food stuff at a very high pressure of at least 2,000 bar also processes the food stuff at any high temperature of about 40° C. or greater.
1 . A high pressure processing system, comprising:
a pressure vessel configured to receive a basket or container inside the pressure vessel;
a high pressure pump configured to pump a pressure media to the pressure vessel to raise pressure in the pressure vessel;
a controller configured to control a heater or cooler system to maintain a temperature of the pressure vessel or a product therein in response to one or more temperatures deviating from a temperature range while the pressure vessel undergoes pressurization; and
an oil-filled jacket containing an oil for reducing condensation, characterized in that an auxiliary heater/cooler is connected to the oil-filled jacket to heat or cool the oil.
2 . The high pressure processing system of claim 1 , comprising a thermal jacket, wherein the thermal jacket at least partly surrounds the pressure vessel, and the thermal jacket contains heat transfer media that is heated or cooled.
3 . The high pressure processing system of claim 1 , comprising a heat exchanger to heat and cool the pressure media.
4 . The high pressure processing system of claim 1 , comprising an electrically heated heat blanket surrounding the pressure vessel.
5 . The high pressure processing system of claim 1 , wherein the high pressure pump can raise the pressure media to a pressure of at least 2,000 bar, or at least 4,000 bar, or at least 6,000 bar.
6 . The high pressure processing system of claim 1 , further comprising a controller having a non-transitory tangible computer readable medium with instructions stored thereon, which when executed by the controller perform the steps of:
receiving one or more temperatures of one or more locations from the high pressure processing system; and
heating or cooling a pressure media or a heat transfer media or both in response to the one or more temperatures deviating from a temperature range.
7 . The high pressure processing system of claim 6 , wherein the instructions further comprise performing the step of calculating the adiabatic temperature rise in the pressure media for a given pressure.
8 . The high pressure processing system of claim 6 , wherein the instructions further comprise performing the step of calculating the adiabatic temperature rise in the pressure vessel for a given pressure.
9 . The high pressure processing system of claim 6 , wherein the instructions further comprise performing the step of calculating the adiabatic temperature rise in a product for a given pressure.
10 . The high pressure processing system of claim 6 , wherein temperatures are measured at one or more of the following locations:
a temperature of the product that is going to be processed,
a temperature of the pressure media before the high pressure pump or pumps,
a temperature of the pressure media after the high pressure pump or pumps,
a temperature of the pressure media to the pressure vessel,
a temperature inside the pressure vessel,
a temperature of a thermal jacket,
a temperature of a pressure vessel wall,
a temperature of a heat transfer media before the thermal jacket,
a temperature of a heat transfer media from the thermal jacket,
a temperature of the pressure media after a heat exchanger,
a temperature of a room in which the high pressure processing system is located,
a temperature of a food or product that is entering the pressure vessel,
a temperature of a food or product that is leaving the pressure vessel, and
a temperature of a food or product when being pressurized.
11 . A method for high pressure processing of a product in the high pressure processing system of claim 1 , comprising:
placing a container or basket with a product within a pressure vessel;
filling the pressure vessel with a pressure media;
increasing the pressure in the pressure vessel to at least 2,000 bar; and
controlling a process or product temperature in the pressure vessel above or below a temperature that is due to an adiabatic temperature rise from the increase in pressure.
12 . The method of claim 11 , wherein the adiabatic temperature rise is about 3° C. per 1,000 bar, and the process or product temperature is controlled to be above the adiabatic temperature rise.
13 . The method of claim 11 , wherein the process or product temperature in the pressure vessel is controlled from about 40° C. to about 65° C.
14 . The method of claim 11 , wherein the product is a dairy product.
15 . The method of claim 11 , further comprising, with a controller, calculating the adiabatic temperature rise of the pressure media due to the increase in pressure within the pressure vessel.
16 . The method of claim 11 , further comprising, with a controller, calculating the adiabatic temperature rise inside the pressure vessel due to the increase in pressure within the pressure vessel.
17 . The method of claim 11 , further comprising controlling a temperature of the pressure media or a heat transfer media in a thermal jacket surrounding the pressure vessel.
18 . The method of claim 11 , further comprising controlling a temperature of a heat blanket surrounding the pressure vessel.
19 . The method of claim 17 , wherein the pressure media and the heat transfer media can be heated and cooled.
20 . The method of claim 11 , further comprising measuring a temperature at one or more locations selected from the group consisting of:
a temperature of the product to be processed,
a temperature of the pressure media before a high pressure pump,
a temperature of the pressure media after the high pressure pump,
a temperature of the pressure media to the pressure vessel,
a temperature inside the pressure vessel,
a temperature of the thermal jacket,
a temperature of a pressure vessel wall,
a temperature of the heat transfer media before the thermal jacket,
a temperature of the heat transfer media from the thermal jacket,
a temperature of the pressure media after a heat exchanger, and
a temperature of a room in which the pressure vessel is located,
a temperature of a food or product that is entering the pressure vessel,
a temperature of a food or product that is leaving the pressure vessel, and
a temperature of a food or product when being pressurized.
21 . The method of claim 11 , further comprising holding the product at a high pressure and process temperature according to a recipe stored in a controller.