System and method for printing on a clear polymeric film web
A system ( 20 ) and method for printing on clear polymeric film web ( 24 ) are disclosed. A first stationary inkjet print unit ( 44, 60, 70, 82 ) has first ejection nozzles that span a width of the clear polymeric film web and a second stationary inkjet print unit ( 44, 60, 70, 82 ) has second ejection nozzles that span the width of the clear polymeric film web. A web transport conveys the clear polymeric film web past the stationary inkjet print units. First and second print controllers operate the first and second and stationary inkjet print units to deposit drops of a first and a second material on the clear polymeric film web at a first and a second resolution, respectively. In addition, dimensions and position of a page element to be printed on the clear polymeric film web are adjusted to compensate for distortion that may occur to the printed page element due to shrinking of the clear polymeric film web.
1. A system for printing on clear polymeric film web, comprising:
a first stationary inkjet print unit having first ejection nozzles that span a width of the clear polymeric film web;
a second stationary inkjet print unit having second ejection nozzles that span the width of the clear polymeric film web;
a web transport that conveys the clear polymeric film web past the first and second stationary inkjet print units;
a distortion corrector that adjusts dimensions of a page element to be printed in accordance with predetermined distortion data to develop an adjusted page element, wherein the dimensions are adjusted to compensate for expected shrinking of the clear polymeric film web after printing, the distortion corrector being further adapted to determine dot gain changes as a result of the shrinking and to adjust image data of the adjusted page element to compensate for such dot gain changes;
a raster image processor that rasterizes printing commands associated with the adjusted page element to generate bitmap data;
a first print controller adapted to receive the bitmap data and in response operate the first stationary inkjet print unit to deposit drops of a first material on the clear polymeric film web in accordance with the bitmap data at a first resolution; and
a second print controller that receives the bitmap data and in responses operates the second stationary inkjet print unit to deposit drops of a second material on the clear polymeric film web in accordance with the bitmap data at a second resolution,
wherein the first and second resolutions are different.
2. The system of claim 1 , wherein the first print controller operates the first stationary inkjet print unit to deposit drops of material having drop volume within a first range and the second print controller operates the second inkjet print unit to deposit drops of material having drop volume within a second range, wherein the first range and the second range are different.
3. The system of the claim 1 , wherein in the first range is between about 5 pico-liters-per-drop and about 12 pico-liters-per-drop and the second range is between about 3 pico-liters-per-drop to about 6 pico-liters-per-drop.
4. The system of claim 1 , wherein the first resolution is less than 1200 dots-per-inch and the second resolution is at least 1200 dots-per-inch.
5. The system of claim 4 , wherein the first resolution is 600 dots-per-inch and the second resolution is 1200 dots-per-inch.
6. The system of claim 1 , wherein the web transport conveys the clear polymeric film web at a speed of at least 300, 400, or 500 feet per minute.
7. The system of claim 1 , wherein the distortion corrector includes an on-press distortion analyzer that monitors distortion of a plurality of pages printed on the clear polymeric film web as the clear polymeric film web is transported by the web transport.
8. The system of claim 1 , wherein the distortion corrector includes an in-plant distortion analyzer that analyzes distortion of a bag formed from a portion of the clear polymeric film web to develop distortion information.
9. The system of claim 8 , wherein the distortion corrector includes a customer-site distortion analyzer that analyzes an image of the bag having a product disposed therein to adjust the distortion information.
10. The system of claim 1 , wherein the distortion corrector adjusts color values associated with the page element to compensate for dot gain changes that result from shrinking of web.
11. The system of claim 1 , wherein the first material is a white colorant and the second material is a process color ink.
12. A method for printing on clear polymeric film web, comprising:
conveying the clear polymeric film web past first and second stationary inkjet print units;
adjusting dimensions of a page element to be printing in accordance with predetermined distortion data to develop an adjusted page element, wherein the dimensions are adjusted to compensate for expected shrinking of the clear polymeric film web after printing, and determining dot gain changes as a result of the shrinking and adjusting image data of the adjusted page element to compensate for such dot gain changes;
rasterizing printing commands associated with the adjusted page element to generate bitmap data;
operating the first stationary inkjet print unit to deposit drops of a first material on the clear polymeric film web in accordance with the bitmap data at a first resolution; and
operating the second stationary inkjet print unit to deposit drops of a second material on the clear polymeric film web in accordance with the bitmap data at a second resolution;
wherein the first and second resolutions are different.
13. The method of claim 12 , wherein the step of operating the first stationary inkjet print unit includes operating the first stationary inkjet print unit to deposit drops of material having drop volume within a first range and wherein the step of operating the second stationary inkjet print unit includes operating the second print controller the second inkjet print unit to deposit drops of material having drop volume within a second range, wherein the first range and the second range are different.
14. The method of the claim 13 , wherein in the first range is between about 5 pico-liters-per-drop and about 12 pico-liters-per-drop and the second range is between about 3 pico-liters-per-drop to about 6 pico-liters-per-drop.
15. The method of claim 12 , wherein the first resolution is less than 600 drops-per-inch and the second resolution is at least 1200 drops-per-inch.
16. The method of claim 12 , wherein the web transport conveys the clear polymeric film web at a speed of at least 300, 400, or 500 feet per minute.
17. The method of claim 12 , further including the step of analyzing distortion of a bag formed from a portion of the clear polymeric film web to develop distortion information.
18. The method of claim 12 , wherein the step of operating the first inkjet print unit comprises causing the first inkjet print unit to deposit a white colorant on the clear polymeric film web and wherein the step of operating the second inkjet print unit comprises causing the second inkjet print unit to deposits a process color ink on the clear polymeric film web.