Torque wrench with strain gauges
An example torque wrench is provided. The example torque wrench may include a drive head configured to engage with a tool for rotating a fastener. The drive head may have a drive axis about which the drive head rotates when rotating the fastener. The torque wrench may also include a deflection member coupled to the drive head and an outer body coupled to the deflection member at a first loading point and a second loading point. The torque wrench may also include a first strain gauge coupled to the deflection member between the drive head and the first loading point, and a second strain gauge coupled to the deflection member between the first loading point and the second loading point.
1. A torque wrench comprising:
a drive head configured to engage with a tool for rotating a fastener, the drive head having a drive axis about which the drive head rotates when rotating the fastener;
a deflection member coupled to the drive head;
an outer body coupled to the deflection member at a first loading point and a second loading point;
a first strain gauge coupled to the deflection member between the drive head and the first loading point; and
a second strain gauge coupled to the deflection member between the first loading point and the second loading point.
2. The torque wrench of claim 1 , wherein a first ratio of a first distance between the drive axis and the first strain gauge divided by a second distance between the drive axis and the first loading point is equal to a second ratio of a third distance between the second loading point and the second strain gauge divided by a fourth distance between the first loading point and the second loading point.
3. The torque wrench of claim 1 , wherein the first strain gauge comprises at least a first strain sensor and a second strain sensor;
wherein the second strain gauge comprises a third strain sensor and a fourth strain sensor;
wherein the first strain sensor is disposed on a first side of the deflection member and the second strain sensor is disposed on a second side of the deflection member, the first side of the deflection member being opposite the second side of the deflection member; and
wherein the third strain sensor is disposed on the first side of the deflection member and the fourth strain sensor is disposed on the second side of the deflection member.
4. The torque wrench of claim 3 , wherein the first strain sensor and second strain sensor are symmetrical about a first strain gauge alignment axis; and
wherein the third strain sensor and the fourth strain sensor are symmetrical about a second strain gauge alignment axis.
5. The torque wrench of claim 3 , wherein an electrical resistance of the first strain sensor varies in proportion to an amount of strain applied to the deflection member at a location where the first strain sensor is coupled to the deflection member.
6. The torque wrench of claim 3 , wherein the first strain sensor is electrically connected in series with the second strain sensor; and
wherein the third strain sensor is electrically connected in series with the fourth strain sensor.
7. The torque wrench of claim 6 , wherein the first strain gauge defines a first measurement node disposed electrically between the first strain sensor and the second strain sensor; and
wherein the second strain gauge defines a second measurement node disposed electrically between the third strain sensor and the fourth strain sensor.
8. The torque wrench of claim 7 further comprising processing circuitry operably coupled to the first measurement node and the second measurement node;
wherein the processing circuitry is configured to generate a torque measurement based on a voltage measured between the first measurement node and the second measurement node.
9. The torque wrench of claim 1 , wherein the first strain gauge and the second strain gauge are electrically connected in parallel.
10. The torque wrench of claim 1 , wherein the outer body comprises an elongate handle coupled to a handle extender, the handle extender being configured to increase a handle length of the torque wrench.
11. The torque wrench of claim 1 , wherein the outer body is coupled to the deflection member at the first loading point by a first pin that passes through a first opening in the outer body and a first opening in the deflection member; and
wherein the outer body is coupled to the deflection member at the second loading point by a second pin that passes through a second opening in the outer body and a second opening in the deflection member.
12. A torque wrench comprising:
a drive head configured to engage with a tool for rotating a fastener, the drive head having a drive axis about which the drive head rotates when rotating the fastener;
a deflection member coupled to the drive head;
a handle coupled to the deflection member at a first loading point and a second loading point;
a first strain gauge coupled to the deflection member between the drive head and the first loading point;
a second strain gauge coupled to the deflection member between the first loading point and the second loading point;
processing circuitry electrically coupled to the first strain gauge and the second strain gauge and configured to measure a voltage between an output of the first strain gauge and an output of the second strain gauge, the measured voltage based on a torque being applied to the fastener.
13. The torque wrench of claim 12 , wherein the processing circuitry is configured to convert the measured voltage into a torque measurement, and output the torque measurement on a display.
14. The torque wrench of claim 12 , wherein the processing circuitry is further configured to:
compare the measured voltage or a conversion of the measured voltage to a torque threshold setting; and
control a user interface to output a feedback alert when the measured voltage or a conversion of the measured voltage is equal to the torque threshold setting.
15. The torque wrench of claim 12 , wherein a first ratio of a first distance between the drive axis and the first strain gauge divided by a second distance between the drive axis and the first loading point is equal to a second ratio of a third distance between the second loading point and the second strain gauge divided by a fourth distance between the first loading point and the second loading point.
16. The torque wrench of claim 12 , wherein the first strain gauge and the second strain gauge are electrically connected in parallel.
17. The torque wrench of claim 12 , wherein the first strain gauge and the second strain gauge comprise resistive elements having an electrical resistance that varies in proportion to an amount of strain applied to the resistive elements.
18. The toque wrench of claim 12 , wherein the handle is coupled to a handle extender, the handle extender being configured to increase a handle length of the torque wrench.
19. A torque wrench comprising:
a drive head configured to engage with a tool for rotating a fastener, the drive head having a drive axis about which the drive head rotates when rotating the fastener;
a deflection member coupled to the drive head;
a handle coupled to the deflection member;
a strain gauge assembly coupled to the deflection member, the strain gauge assembly being configured to measure strain on the deflection member as an indication of a torque being applied to the fastener by the torque wrench; and
a handle extender coupled to the handle, the handle extender configured to be removable from the handle by a user and installed on the handle by the user, the handle extender being configured to increase a handle length of the torque wrench relative to the handle length without the handle extender coupled to the handle.
20. A torque wrench comprising:
a drive head configured to engage with a tool for rotating a fastener, the drive head having a drive axis about which the drive head rotates when rotating the fastener;
a deflection member coupled to the drive head;
a handle coupled to the deflection member;
a strain gauge assembly coupled to the deflection member, the strain gauge assembly being configured to measure strain on the deflection member as an indication of a torque being applied to the fastener by the torque wrench; and
a handle extender coupled to the handle, the handle extender configured to be removable from the handle by a user or installed on the handle by the user, the handle extender being configured to increase a handle length of the torque wrench relative to the handle length without the handle extender coupled to the handle;
wherein the handle is coupled to the deflection member at a first loading point and a second loading point; and
wherein the strain gauge assembly comprises a first strain gauge coupled to the deflection member between the drive head and the first loading point, and a second strain gauge coupled to the deflection member between the first loading point and the second loading point.
21. A method for measuring a torque applied by a drive head of a torque wrench too a fastener, the torque wrench comprising a deflection member coupled to the drive head, the method comprising:
measuring, by processing circuitry, a voltage between an output of a first strain gauge and an output of a second strain gauge, the voltage being based on a torque being applied to the fastener, the first strain gauge being coupled to the deflection member between the drive head and a first loading point, the second strain gauge being coupled to the deflection member between the first loading point and a second loading point, the first loading point and the second loading point being points of mechanical coupling between the deflection member and a handle of the torque wrench; and
converting the measured voltage into a torque measurement.