IP Library Granted Patent US 12,522,514
Granted Patent B2
US 12,522,514 · App. 17/918,307 · Granted Jan 13, 2026

Method for producing mixed metal salt

Inventors: Junichi Arakawa (Hitachi, JP); Kazunori Tajiri (Hitachi, JP)
Assignee: JX METALS CIRCULAR SOLUTIONS CO., LTD.
C01G53/40B01D11/0492B09B3/35H01M10/54C01P2002/50
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,522,514
App. No.
17/918,307
Granted
Jan 13, 2026
Kind
B2
Abstract

A method for producing mixed metal salts containing manganese ions and at least one of cobalt ions and nickel ions, the method including: an Al removal step of subjecting an acidic solution containing at least manganese ions and aluminum ions, and at least one of cobalt ions and nickel ions, to removal of the aluminum ions by extracting the aluminum ions into a solvent, the acidic solution being obtained by subjecting battery powder of lithium ion batteries to a leaching step; and a precipitation step of neutralizing an extracted residual liquid obtained in the Al removal step under conditions where a pH is less than 10.0, to precipitate mixed metal salts comprising a metal salt of manganese and a metal salt of at least one of cobalt and nickel.

Claims (11)

1 . A method for producing mixed metal salts comprising manganese ions and at least one of cobalt ions and nickel ions, the method comprising:

an Al removal step of subjecting an acidic solution comprising at least manganese ions and aluminum ions, and at least one of cobalt ions and nickel ions, to removal of the aluminum ions by extracting the aluminum ions into a solvent, the acidic solution is obtained by subjecting battery powder of lithium ion batteries to a leaching step; and

a precipitation step of neutralizing an extracted residual liquid obtained in the Al removal step under conditions where a pH is less than 10.0, to precipitate mixed metal salts comprising a metal salt of manganese and a metal salt of at least one of cobalt and nickel,

wherein a metal extraction step of extracting and back-extracting at least one of cobalt, nickel and manganese is not carried out between the Al removal step and the precipitation step.

2 . The method for producing mixed metal salts according to claim 1 , wherein, in the precipitation step, sodium hydroxide is used for neutralization of the extracted residual liquid, and the mixed metal salts comprises a hydroxide of manganese and a hydroxide of at least one of cobalt hydroxide and nickel hydroxide.

3 . The method for producing mixed metal salts according to claim 1 ,

wherein the acidic solution further comprises one or more metal ions selected from the group consisting of magnesium ions, sodium ions, lithium ions and calcium ions, and

wherein, in the precipitation step, the metal ions are left in the liquid without precipitating the metal ions.

4 . The method for producing mixed metal salts according to claim 1 , wherein, in the precipitation step, a pH of the extracted residual liquid is adjusted to 9.0 or more.

5 . The method for producing mixed metal salts according to claim 1 , wherein, in the Al removal step, a solvent containing a carboxylic acid-based extracting agent is used to adjust an equilibrium pH to 4.0 to 5.0.

6 . The method for producing mixed metal salts according to claim 1 , wherein, in the Al removal step, at least 80% or more of the manganese ions in the acidic solution and at least 80% or more of at least one of the cobalt ions and the nickel ions, on a mass basis, are left in an aqueous phase.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 23, 2024
From: JX ADVANCED METALS CORPORATION
To: JX METALS CIRCULAR SOLUTIONS CO., LTD.
Reel/Frame 068665/0857 →
CHANGE OF NAME Recorded Jul 29, 2024
From: JX METALS CORPORATION
To: JX ADVANCED METALS CORPORATION
Reel/Frame 068179/0696 →
CHANGE OF NAME Recorded Jun 27, 2024
From: JX NIPPON MINING & METALS CORPORATION
To: JX METALS CORPORATION
Reel/Frame 068050/0527 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 13, 2022
From: ARAKAWA, JUNICHI; TAJIRI, KAZUNORI
To: JX NIPPON MINING & METALS CORPORATION
Reel/Frame 061417/0934 →
Priority Claims (1)
JP 2020-076947 · Apr 23, 2020 · national
Continuity (1)
Related Publication 20230312369A1 · Oct 5, 2023
References Cited (34)
US 10400304B2 · Adachi · 2019 [cited by examiner]
US 10443111B2 · Arakawa · 2019 [cited by examiner]
US 10577255B2 · Ohara · 2020 [cited by examiner]
US 10807879B2 · Ito · 2020 [cited by examiner]
US 10865462B2 · Ito · 2020 [cited by examiner]
US 11702719B2 · Arakawa · 2023 [cited by examiner]
US 11961980B2 · Arakawa · 2024 [cited by examiner]
US 12000018B2 · Higaki · 2024 [cited by examiner]
US 20080038168A1 · Cheng et al. · 2008 [cited by applicant]
US 20180087127A1 · Adachi et al. · 2018 [cited by applicant]
US 20190084839A1 · Ito · 2019 [cited by examiner]
US 20190106768A1 · Ito · 2019 [cited by examiner]
US 20200044295A1 · Arakawa · 2020 [cited by examiner]
US 20220136084A1 · Rohde et al. · 2022 [cited by applicant]
CA 3058572A1 · 2018 [cited by applicant]
CN 103199320A · 2013 [cited by applicant]
CN 105789726A · 2016 [cited by applicant]
CN 107732352A · 2018 [cited by applicant]
CN 110512080A · 2019 [cited by applicant]
JP 2012211386A · 2012 [cited by applicant]
JP 2013152854A · 2013 [cited by applicant]
JP 2014162982A · 2014 [cited by applicant]
JP 2016186113A · 2016 [cited by applicant]
JP 2016186118A · 2016 [cited by applicant]
JP 2016194105A · 2016 [cited by applicant]
WO WO2005073415A1 · 2005 [cited by applicant]
WO WO2016159002A1 · 2016 [cited by applicant]
WO WO2019121086A1 · 2019 [cited by applicant]
Extended European Search Report for corresponding European Application No. 21791969.5, dated Apr. 4, 2024. [cited by applicant]
International Search Report for PCT/JP2021/016381 (PCT/ISA/210) mailed on Jun. 29, 2021. [cited by applicant]
International Preliminary Report on Patentability and English translation of the Written Opinion of the International Searching Authority (Forms PCT/IB/338, PCT/IB/373, and PCT/ISA/237) for International Application No.… [cited by applicant]
International Preliminary Report on Patentability and English translation of the Written Opinion of the International Searching Authority (Forms PCT/IB/338, PCT/IB/373, and PCT/ISA/237) for International Application No.… [cited by applicant]
International Search Report for PCT/JP2021/016380 (PCT/ISA/210) mailed on Jul. 6, 2021. [cited by applicant]
U.S. Office Action for U.S. Appl. No. 17/917,520, dated May 8, 2025. [cited by applicant]