Inspection tool
A system and method for inspecting offshore and onshore tubular or piping assets is described. The system and method utilizes an inspection tool comprising a communication system, a sensor, a long distance travel system, and a localized travel system, allowing fast long distance travel until the inspection tool approximates an area of interest, followed by actuating the localized travel system to accurately inspect the area of interest.
1. An inspection tool for inspecting a localized area of interest within a pipeline, the tool comprising:
(a) a communication module providing communication between the inspection tool and a remote controller;
(b) a sensor for detecting and analyzing abnormality within the localized area of interest;
(c) a long distance travel system;
(d) a localized travel system; and
(e) a controller configured for
controlling the localized travel system and the long distance travel system of the inspection tool, wherein the long distance travel system is a flow-driven navigation system configured for:
operating by blocking fluid flow in the pipeline when repositioning the inspection tool within the pipeline, and
not operating by unblocking fluid flow in the pipeline under a bypass mode when repositioning the inspection tool by the localized travel system.
2. The inspection tool of claim 1 , wherein the communication module uses extremely low frequency (ELF), fiber optic, guided wave, or pulsed transducer for communication.
3. The inspection tool of claim 1 , wherein the inspection tool further comprises an adjustable seal to allow variation of fluid flow through the adjustable seal.
4. The inspection tool of claim 3 , wherein the adjustable seal is an iris-type seal.
5. The inspection tool of claim 3 , wherein the adjustable seal is a variable pitch seal.
6. The inspection tool of claim 1 , wherein the localized travel system is a self-propelled drive system.
7. The inspection tool of claim 6 , wherein the localized travel system is selected from clutch-controlled wheels, a tracked tank-drive system, or a roller-type drive.
8. The inspection tool of claim 1 , wherein the sensor is configured between an extended position configured for contacting surfaces of the area of interest and a retracted position without contacting the surfaces of the area of interest.
9. The inspection tool of claim 1 , wherein the localized drive system is configured between an extended position configured for contacting surfaces of the area of interest and a retracted position without contacting the surfaces of the area of interest.
10. The inspection tool of claim 1 , wherein the sensor detects the abnormality through radiography, external or internal ultrasonic inspection, Magnetic Flux Leakage (MFL) or eddy current, acoustic emission, computed tomography, or combinations thereof.
11. A method for performing an inspection of an area of interest in a pipe, the method comprising the steps of:
(a) conveying an inspection tool into the pipe, the inspection tool comprising a communication module, a sensor, a long distance travel system, and a localized travel system;
(b) activating the long distance travel system until the inspection tool is proximate the area of interest;
(c) activating the localized travel system to perform the inspection of the area of interest;
wherein the long distance travel system is a flow-driven navigation system configured for:
operating by blocking fluid flow in the pipeline when repositioning the inspection tool within the pipeline, and
not operating by unblocking fluid flow in the pipeline under a bypass mode when repositioning the inspection tool by the localized travel system; and
(d) detecting and analyzing abnormality within the localized area of interest by a sensor.
12. The method of claim 11 , wherein in step (b) the sensor or the localized travel system are configured in a retracted position without contacting the inner wall of the pipe.
13. The method of claim 11 , wherein in step (c) the sensor or the localized travel system are configured in an extended position to contact surfaces within the inner wall of the pipe.
14. The method of claim 11 , wherein the communication module uses extremely low frequency (ELF), fiber optic, guided wave, or pulsed transducer for communication.
15. The method of claim 11 , wherein the inspection tool further comprises an adjustable seal to allow variation of fluid flow through the adjustable seal, wherein the adjustable seal is an iris-type seal or a variable-pitch seal.
16. The method of claim 11 , wherein the localized travel system is a self-propelled drive system.
17. The method of claim 16 , wherein the localized travel system is selected from clutch-controlled wheels, a tracked tank-drive system, or a roller-type drive.
18. The method of claim 11 , wherein the sensor detects the abnormality through radiography, external or internal ultrasonic inspection, Magnetic Flux Leakage (MFL) or eddy current, acoustic emission, computed tomography, or combinations thereof.
19. The method of claim 11 , wherein in step (c) further comprises:
(c-1) stopping fluid flow within the pipe.