IP Library Granted Patent US 12,528,718
Granted Patent B2
US 12,528,718 · App. 17/927,243 · Granted Jan 20, 2026

Si removal from aqueous streams of minerals processing plants

Inventors: Kaj Jansson (Tampere, FI); Eija Saari (Espoo, FI)
Assignee: Metso Finland Oy
C02F1/24B01D21/01B01D21/08B03D1/02C02F1/001C02F1/5245C02F1/66C02F2001/007C02F2101/20C02F2103/10C02F2209/06
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,528,718
App. No.
17/927,243
Granted
Jan 20, 2026
Kind
B2
Abstract

A method for removing soluble and/or colloidal Si-compounds from an aqueous stream of a minerals processing plant is provided. The method includes adding coagulant(s) and/or flocculant(s) and/or flotation chemical(s) to the aqueous stream in order to facilitate formation of flocs comprising at least some of the Si-compounds, and in order to form a treated aqueous stream, subjecting the treated aqueous stream to cleaning flotation in order to separate at least some of the Si-compounds as a cleaning flotation overflow, and removing the cleaning flotation overflow. The cleaning flotation comprises gas bubbles, at least 90% of the gas bubbles having a diameter of from 0.2 to 250 μm.

Claims (24)

1 . A method for removing soluble and/or colloidal Si-compounds from an aqueous stream of a minerals processing plant, the method comprising:

adding coagulant(s) and/or flocculant(s) and/or flotation chemical(s) to the aqueous stream in order to facilitate formation of flocs comprising at least some of the Si-compounds, and in order to form a treated aqueous stream;

subjecting the treated aqueous stream to cleaning flotation in order to separate at least some of the Si-compounds as a cleaning flotation overflow; and

removing the cleaning flotation overflow,

wherein the cleaning flotation comprises gas bubbles, at least 90% of the gas bubbles having a diameter of from 0.2 to 250 μm, wherein the aqueous stream comprises water obtained from dewatering equipment, wherein the aqueous stream obtained from the dewatering equipment originates from a flotation arrangement comprising a mineral flotation circuit arranged to treat ore particles suspended in a slurry by flotation for recovery of ore.

2 . The method according to claim 1 , wherein the dewatering equipment comprises a sedimentation device or a filter.

3 . The method according to claim 1 , wherein the dewatering equipment comprises a sedimentation device that is a thickener.

4 . The method according to claim 1 , wherein the aqueous stream comprises at least a part of a stream obtained from the dewatering equipment.

5 . The method according to claim 1 , wherein the flotation arrangement is arranged to recover Ni and/or Cu.

6 . The method according to claim 1 , wherein the mineral flotation circuit of the flotation arrangement comprises a first mineral flotation circuit arranged to recover Cu and a second mineral flotation circuit arranged to recover Ni.

7 . The method according to claim 1 , wherein the step of subjecting the treated aqueous stream to cleaning flotation creates a cleaning flotation underflow, wherein the method further comprises recirculating at least part of the cleaning flotation underflow back to the flotation arrangement.

8 . The method according to claim 1 , wherein at least one coagulant is added to the aqueous stream and the at least one coagulant comprises an aluminum salt.

9 . The method according to claim 1 , wherein at least one coagulant is added to the aqueous stream and the at least one coagulant comprises an iron salt.

10 . The method according claim 1 , wherein pH of the aqueous stream is adjusted to be in a range of 4.5-10 prior to subjecting the treated aqueous stream to the cleaning flotation.

11 . The method according to claim 1 , wherein the aqueous stream comprises Fe complexed with Si, and the method comprises removing at least some of the Fe from the aqueous stream.

12 . The method according to claim 1 , wherein the cleaning flotation comprises a dissolved air flotation method step.

13 . An arrangement for removing soluble and/or colloidal Si-compounds from an aqueous stream of a minerals processing plant, comprising:

a flotation arrangement comprising a mineral flotation circuit arranged to treat ore particles suspended in a slurry by flotation for recovery of ore;

dewatering equipment arranged to receive the aqueous stream from the flotation arrangement;

a mixing system arranged to provide the aqueous stream from the dewatering equipment with coagulant(s) and/or flocculant(s) and/or flotation chemical(s), and

a cleaning flotation unit arranged to receive the aqueous stream from the mixing system and to separate at least some of the Si-compounds from the aqueous stream as a cleaning flotation overflow and to form a residual process water as a cleaning flotation underflow.

14 . The arrangement according to claim 13 , wherein the dewatering equipment comprises a sedimentation device or a filter.

15 . The arrangement according to claim 13 , wherein the dewatering equipment comprises a sedimentation device, wherein the sedimentation device is a thickener.

16 . The arrangement according to claim 13 , wherein the cleaning flotation unit is a dissolved air flotation unit.

Assignments (2)
CHANGE OF NAME Recorded Sep 22, 2025
From: METSO OUTOTEC FINLAND OY
To: METSO FINLAND OY
Reel/Frame 072924/0266 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 19, 2023
From: JANSSON, KAJ; SAARI, EIJA
To: METSO OUTOTEC FINLAND OY
Reel/Frame 063375/0574 →
Continuity (1)
Related Publication 20230202873A1 · Jun 29, 2023
References Cited (31)
US 2387081A · Herkenhoff · 1945 [cited by examiner]
US 2952532A · Cox · 1960 [cited by examiner]
US 3292780A · Frommer · 1966 [cited by examiner]
US 3430763A · Iwasaki · 1969 [cited by examiner]
US 3446731A · Harsh · 1969 [cited by examiner]
US 3960715A · Dicks et al. · 1976 [cited by applicant]
US 4107028A · Emmett, Jr. · 1978 [cited by examiner]
US 5182014A · Goodman · 1993 [cited by examiner]
US 5311997A · Gantt · 1994 [cited by examiner]
US 20070102359A1 · Lombardi · 2007 [cited by examiner]
US 20110192801A1 · Jeanmarie · 2011 [cited by examiner]
US 20120125160A1 · Gillaspie · 2012 [cited by applicant]
US 20170120258A1 · Silva · 2017 [cited by examiner]
AU 2010288155A1 · 2012 [cited by examiner]
CA 2932835A1 · 2017 [cited by applicant]
CA 3036626A1 · 2018 [cited by examiner]
CL 2021001095A · 2021 [cited by applicant]
CL 2022001052A · 2023 [cited by applicant]
CN 108585139A · 2018 [cited by applicant]
EP 0463823A2 · 1992 [cited by applicant]
GB 892393A · 1962 [cited by applicant]
WO WO2011024164A1 · 2011 [cited by examiner]
WO 2020089506A1 · 2020 [cited by applicant]
WO 2021084155A1 · 2021 [cited by applicant]
Zhang, X. et al. Flotation of Iron Ores: A Review. In: Mineral Processing and Extractive Metallurgy Review Taylor & Francis Group, LLC, Nov. 19, 2019, pp. 1-29. [cited by applicant]
International Search Report and Written Opinion for PCT/FI2020/050438, mailed Sep. 11, 2020. [cited by applicant]
International Preliminary Report on Patentability for PCT/FI2020/050438, mailed Oct. 11, 2022. [cited by applicant]
Office Action for Chilean Patent Application No. 202203443, mailed Apr. 16, 2024. [cited by applicant]
Supplementary European Search Report for European Patent Application No. 20940607.3, mailed Jan. 30, 2024. [cited by applicant]
Acceptance Decision for Chinese Patent Application No. 202110672110.2, dated Apr. 17, 2025. [cited by applicant]
Office Action for Canadian Patent Application No. 3,184,621, dated Oct. 7, 2025. [cited by applicant]