IP Library Granted Patent US 12,460,992
Granted Patent B1
US 12,460,992 · App. 17/930,797 · Granted Nov 4, 2025

Methods of multi-core fiber alignment

Inventors: Bruno Lassalas (Foothill Ranch, CA); Ronald T. Smith (Irvine, CA); Chenguang Diao (Irvine, CA); Alireza Mirsepassi (Irvine, CA)
Assignee: Alcon Inc.
G01M11/31A61F9/00823A61B2018/2025A61B2018/2205A61B2018/2283A61B2090/373A61F2009/00863G02B6/02042
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Quick Facts
Patent No.
US 12,460,992
App. No.
17/930,797
Granted
Nov 4, 2025
Kind
B1
Abstract

Particular embodiments disclosed herein provide methods and systems for aligning multi-core fibers with multi-spot laser beam patterns of laser surgical systems. In particular, certain aspects provide techniques for aligning a rotational angle, or “clocking” angle, of a multi-core fiber with a fixed multi-spot laser beam pattern of a laser system utilizing digital imaging and analysis.

Claims (74)

1 . A method of aligning a multi-core fiber of a laser device, comprising:

projecting a laser beam corresponding to a multi-spot laser beam pattern from a laser source onto a sensor;

projecting a light beam corresponding to a multi-core pattern of the multi-core fiber onto the sensor;

identifying a rotational misalignment between the multi-spot laser beam pattern and the multi-core pattern; and

rotating the multi-core fiber based on the identifying to align the multi-spot laser beam pattern and the multi-core pattern;

wherein identifying the rotational misalignment further comprises:

locating a center point for each of two imaged cores of the multi-core pattern;

determining a first axis intersecting the center points of the two imaged cores;

locating a center point for each of two imaged spots of the multi-spot laser beam;

determining a second axis intersecting the center points of the two imaged spots; and

determining an angle between the first axis and the second axis, the angle corresponding to the rotational misalignment between the multi-spot laser beam pattern and the multi-core pattern.

2 . The method of claim 1 , further comprising:

increasing a contrast of a luminous exitance between each imaged core and an inter-core region in the multi-core pattern by at least one of adjusting a power of the laser source, reducing an amount of ambient light, reducing a back reflection of the projected laser beams off a distal end of the multi-core fiber, or shrouding an imaging device.

3 . The method of claim 1 , further comprising:

determining a degree of rotation of the multi-core fiber to align the multi-spot laser beam pattern and the multi-core pattern.

4 . The method of claim 1 , wherein the projecting the laser beam further comprises:

transmitting a single-spot laser beam pattern from the laser source through a diffractive optical element to form the multi-spot laser beam pattern.

5 . The method of claim 1 , wherein the projecting the light beam further comprises:

stopping the projection of the laser beam from the laser source;

after stopping the projection of the laser beam, projecting the light beam onto a distal end of the multi-core fiber, the light beam traveling through the multi-core fiber and forming the multi-core pattern upon exiting a proximal end of the multi-core fiber, wherein the proximal end of the multi-core fiber is coupled to a port of the laser device; and

deflecting the multi-core pattern onto the sensor via a mirror.

6 . The method of claim 1 , further comprising:

transmitting an image of the multi-spot laser beam pattern and an image of the multi-core pattern to a computer; and

displaying the images of the multi-spot laser beam pattern and the multi-core pattern on a display device.

7 . The method of claim 1 , wherein the images of the multi-spot laser beam pattern and the multi-core pattern are overlaid to determine the rotational misalignment therebetween.

8 . A method of aligning a multi-core fiber of a laser device, comprising:

projecting a laser beam corresponding to a multi-spot laser beam pattern from a laser source onto a sensor;

projecting a light beam corresponding to a multi-core pattern of the multi-core fiber onto the sensor;

identifying a rotational misalignment between the multi-spot laser beam pattern and the multi-core pattern; and

rotating the multi-core fiber based on the identifying to align the multi-spot laser beam pattern and the multi-core pattern;

aligning the multi-core fiber with a device adaptor for coupling the multi-core fiber to the laser device, comprising:

attaching the device adaptor to a port of the laser device, the device adaptor rotationally connected to the multi-core fiber at a proximal end of the multi-core fiber;

imaging the multi-core pattern of the multi-core fiber onto the sensor;

locating a center point for each of two imaged cores of the multi-core pattern;

determining a first axis intersecting the center points of the two imaged cores;

determining an angle between the first axis and a reference axis corresponding to the device adaptor; and

rotating the multi-core fiber to align the first axis and the reference axis.

9 . The method of claim 2 , further comprising:

increasing a contrast of a luminous exitance between each imaged core and an inter-core region in the multi-core pattern by at least one of adjusting a power of the laser source, reducing an amount of ambient light, reducing a back reflection of the projected laser beams off a distal end of the multi-core fiber, or shrouding an imaging device.

10 . The method of claim 2 , further comprising:

determining a degree of rotation of the multi-core fiber to align the multi-spot laser beam pattern and the multi-core pattern.

11 . The method of claim 2 , wherein the projecting the laser beam further comprises:

transmitting a single-spot laser beam pattern from the laser source through a diffractive optical element to form the multi-spot laser beam pattern.

12 . The method of claim 2 , wherein the projecting the light beam further comprises:

stopping the projection of the laser beam from the laser source;

after stopping the projection of the laser beam, projecting the light beam onto a distal end of the multi-core fiber, the light beam traveling through the multi-core fiber and forming the multi-core pattern upon exiting a proximal end of the multi-core fiber, wherein the proximal end of the multi-core fiber is coupled to a port of the laser device; and

deflecting the multi-core pattern onto the sensor via a mirror.

13 . The method of claim 2 , further comprising:

transmitting an image of the multi-spot laser beam pattern and an image of the multi-core pattern to a computer; and

displaying the images of the multi-spot laser beam pattern and the multi-core pattern on a display device.

14 . The method of claim 2 , wherein the images of the multi-spot laser beam pattern and the multi-core pattern are overlaid to determine the rotational misalignment therebetween.

15 . A method of aligning a multi-core fiber with a multi-spot laser source of a device, comprising:

transmitting a laser beam from the multi-spot laser source through a diffractive optical element to form a multi-spot laser beam;

deflecting the multi-spot laser beam onto a proximal endface of the multi-core fiber;

reflecting a first portion of the multi-spot laser beam from the proximal endface of the multi-core fiber, the reflected first portion forming a multi-spot laser beam pattern corresponding to the multi-spot laser beam;

reflecting a second portion of the multi-spot laser beam from a distal endface of the multi-core fiber, the reflected second portion forming a multi-core pattern corresponding to the cores of the multi-core fiber;

transmitting the multi-spot laser beam pattern and the multi-core pattern to a sensor;

identifying a rotational misalignment between the multi-spot laser beam pattern and the multi-core pattern;

determining a degree of rotation of the multi-core fiber to align the multi-spot laser beam pattern and the multi-core pattern; and

rotating the multi-core fiber to rotationally align the multi-spot laser beam pattern and the multi-core pattern.

16 . The method of claim 15 , wherein an image of the multi-spot laser beam pattern and an image of the multi-core pattern are overlaid to determine the rotational misalignment therebetween.

17 . The method of claim 15 , wherein identifying the rotational misalignment further comprises:

locating a center point for each of two imaged cores of the multi-core pattern;

determining a first axis intersecting the center points of the two imaged cores;

locating a center point for each of two imaged spots of the multi-spot laser beam;

determining a second axis intersecting the center points of the two imaged spots; and

determining an angle between the first axis and the second axis.

18 . The method of claim 15 , further comprising:

transmitting an image of the multi-spot laser beam pattern and an image of the multi-core pattern to a computer; and

displaying the images of the multi-spot laser beam pattern and the multi-core pattern on a display device.

19 . The method of claim 15 , further comprising:

stopping the transmission of the laser beam from the multi-spot laser source;

after stopping the transmission of the laser beam, projecting a light beam onto a distal end of the multi-core fiber, the light beam traveling through the multi-core fiber and forming the multi-core pattern upon exiting a proximal end of the multi-core fiber; and

imaging the multi-core pattern on the sensor.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 18, 2022
From: DIAO, CHENGUANG
To: ALCON RESEARCH, LLC
Reel/Frame 061827/0682 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 18, 2022
From: LASSALAS, BRUNO
To: ALCON RESEARCH, LLC
Reel/Frame 061827/0963 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 18, 2022
From: MIRSEPASSI, ALIREZA
To: ALCON RESEARCH, LLC
Reel/Frame 061828/0021 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 18, 2022
From: SMITH, RONALD T.
To: ALCON RESEARCH, LLC
Reel/Frame 061828/0125 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 18, 2022
From: ALCON RESEARCH, LLC
To: ALCON INC.
Reel/Frame 061828/0346 →
Continuity (1)
Provisional Application 63249111 · Sep 28, 2021
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