Systems and methods for providing compressor cooling
A vapor compression system includes a primary loop and a secondary loop. The primary loop includes a dynamic compressor operable to compress a refrigerant, a condenser fluidly connected to the dynamic compressor, a first expansion device fluidly connected to the condenser, and an evaporator fluidly connected to the first expansion device and the dynamic compressor. The dynamic compressor includes a housing, a shaft supported in the housing by a bearing, an impeller connected to the shaft, a motor operably connected to the shaft to drive rotation thereof, and a drive operable to control the motor. The secondary loop includes a second expansion device fluidly connected to the condenser, a heat exchanger fluidly connected to the second expansion device, the condenser, and the dynamic compressor, and a supply duct fluidly connected between the heat exchanger and the dynamic compressor to provide a flow of refrigerant to the bearing.
1. A vapor compressor system comprising:
a primary loop comprising:
a dynamic compressor operable to compress a refrigerant, the dynamic compressor including:
a housing;
a shaft supported in the housing by a bearing;
an impeller operably connected to the shaft to drive rotation thereof; and
a drive operably to control the motor;
a condenser fluidly connected to the dynamic compressor;
a first expansion device fluidly connected to the condenser; and
an evaporator fluidly connected to the first expansion device and the dynamic compressor; and
a secondary loop comprising:
a second expansion device fluidly connected to the condenser;
a heat exchanger fluidly connected to the second expansion device, the condenser, and the dynamic compressor; and
a supply duct fluidly connected between the heat exchanger and the dynamic compressor to provide a flow of refrigerant to the bearing, wherein the supply duct provides the flow of refrigerant to the bearing prior to mixing with the refrigerant of the primary loop flowing through the dynamic compressor.
2. The vapor compression system of claim 1 , wherein the supply duct includes a valve operable to control the flow of refrigerant through the supply duct, wherein the valve is selectively positionable between an open position and a closed position when it is determined that the dynamic compressor is not operating.
3. The vapor compression system of claim 1 , wherein the heat exchanger is a flash tank.
4. The vapor compression system of claim 1 , wherein the secondary loop further comprises a return duct for fluidly connecting the supply duct to the dynamic compressor to provide a return flow of refrigerant to the dynamic compressor.
5. The vapor compression system of claim 1 , wherein the supply duct is a first supply duct and the flow of refrigerant provided to the bearing is a first flow of refrigerant, wherein the secondary loop further comprises a second supply duct for fluidly connecting the heat exchanger to the motor to provide a second flow of refrigerant to the motor.
6. The vapor compression system of claim 5 , wherein the secondary loop further comprises a third supply duct for fluidly connecting the heat exchanger to the drive to provide a third flow of refrigerant to the drive.
7. The vapor compression system of claim 6 , wherein the secondary loop further comprises a return duct for fluidly connecting the first, second, and third supply ducts to the dynamic compressor to provide a return flow of refrigerant to the dynamic compressor.
8. The vapor compression system of claim 1 , wherein the secondary loop further comprises an economization duct, separate from the supply duct, for fluidly connecting the heat exchanger to the dynamic compressor to provide an economization flow of refrigerant to the dynamic compressor between a first stage and a second stage thereof.
9. A controller for a compressor system including a dynamic compressor and a cooling apparatus, the cooling apparatus including a heat exchanger and a supply duct fluidly connected between the heat exchanger and the dynamic compressor, the controller comprising:
a processor; and
a memory, the memory storing instructions that program the processor to:
operate the dynamic compressor to compress a refrigerant;
operate the cooling apparatus to provide a flow of refrigerant through the supply duct to a bearing of the dynamic compressor;
determine if a condition is satisfied; and
adjust a position of a valve in fluid communication between the dynamic compressor and the cooling apparatus when the condition is satisfied,
wherein the valve is a first valve fluidly connected to the supply duct between the heat exchanger and the at least one bearing, wherein determining if the condition is satisfied comprises determining that the condition is satisfied when the dynamic compressor is no longer operating, and wherein adjusting the position of the valve comprises closing the first valve.
10. The controller of claim 9 , wherein the supply duct is a first supply duct and the flow of refrigerant is a first flow of refrigerant, wherein the cooling apparatus further includes a second supply duct for fluidly connecting the heat exchanger to a motor operatively connected to the dynamic compressor, and wherein the second supply duct provides a second flow of refrigerant to the motor.
11. The controller of claim 10 , wherein the cooling apparatus further includes a second valve fluidly connected to the second supply duct between the heat exchanger and the motor, a return duct for fluidly connecting the first and second supply ducts to the dynamic compressor to provide a return flow of refrigerant to the dynamic compressor, and a return temperature sensor operable to measure a temperature of the return flow, wherein determining if the condition is satisfied comprises determining that the condition is satisfied when the temperature of the return flow is greater than a return temperature upper threshold value, and wherein adjusting the position of a valve comprises opening the second valve.
12. The controller of claim 10 , wherein the motor includes a motor temperature sensor operable to measure a temperature of the motor, wherein determining if the condition is satisfied comprises determining that the condition is satisfied when the temperature of the motor is greater than a motor temperature upper threshold value, and wherein adjusting the position of a valve comprises opening a second valve fluidly connected to the second supply duct between the heat exchanger and the motor.
13. The controller of claim 10 , wherein the cooling apparatus further includes a third supply duct for fluidly connecting the heat exchanger to a drive operable to control the motor, and wherein the third supply duct provides a third flow of refrigerant to the drive.
14. The controller of claim 13 , wherein the drive includes a drive temperature sensor operable to measure a temperature of the drive, wherein determining if the condition is satisfied comprises determining that the condition is satisfied when the temperature of the drive is greater than a drive temperature upper threshold value, and wherein adjusting the position of a valve comprises opening a third valve fluidly connected to the third supply duct between the heat exchanger and the drive.
15. The controller of claim 9 , wherein the condition is a first condition, and the memory further stores instructions that program the processor to:
determine if a second condition is satisfied; and
adjust the position of the valve when the second condition is satisfied.
16. The controller of claim 15 , wherein the supply duct is a first supply duct and the flow of refrigerant is a first flow of refrigerant, and wherein the cooling apparatus further includes:
a second supply duct for supplying a second flow of refrigerant from the heat exchanger to a motor operatively connected to the dynamic compressor;
a second valve fluidly connected to the second supply duct;
a return duct for supplying a return flow of refrigerant from the first and second supply ducts to the dynamic compressor; and
a return temperature sensor operable to measure a temperature of the return flow,
wherein determining if the second condition is satisfied comprises determining that the second condition is satisfied when the temperature of the return flow is less than a return temperature lower threshold value, and
wherein adjusting the position of the valve comprises closing the second valve.
17. The controller of claim 15 , wherein the supply duct is a first supply duct and the flow of refrigerant is a first flow of refrigerant, and wherein the cooling apparatus further includes:
a second supply duct for supplying a second flow of refrigerant from the heat exchanger to a motor operatively connected to the dynamic compressor;
a second valve fluidly connected to the second supply duct;
a return duct for supplying a return flow of refrigerant from the first and second supply ducts to the dynamic compressor; and
a motor temperature sensor operable to measure a temperature of the motor,
wherein determining if the second condition is satisfied comprises determining that the second condition is satisfied when the temperature of the motor is less than a motor temperature lower threshold value, and
wherein adjusting the position of the valve comprises closing the second valve.
18. The controller of claim 15 , wherein the supply duct is a first supply duct and the flow of refrigerant is a first flow of refrigerant, and wherein the cooling apparatus further includes:
a third supply duct for supplying a third flow of refrigerant from the heat exchanger to a drive operable to control a motor operatively connected to the dynamic compressor;
a third valve fluidly connected to the third supply duct; and
a drive temperature sensor operable to measure a temperature of the drive,
wherein determining if the second condition is satisfied comprises determining that the second condition is satisfied when the temperature of the drive is less than a drive temperature lower threshold valve, and
wherein adjusting the position of the valve comprises closing the third valve.
19. A compressor system comprising:
a dynamic compressor operable to compress a refrigerant, the dynamic compressor comprising:
a housing;
a shaft supported in the housing by a bearing; and
an impeller connected to the shaft; and
a cooling apparatus comprising:
a heat exchanger fluidly connected to the dynamic compressor;
a supply duct fluidly connected between the heat exchanger and the dynamic compressor to provide a flow of refrigerant to the bearing;
a valve fluidly connected to the supply duct and selectively positionable from an open position to permit refrigerant to flow through the supply duct to a closed position; and
a controller operable to position the valve in the closed position when it is determined that the dynamic compressor is not operating.