Grain dryer with bypass air control
A grain dryer has pair of heating columns in communication with an upper plenum, and a pair of cooling columns in communication with a lower plenum. A heater is located between the lower plenum and the upper plenum, wherein air is heated by the heater as air in the lower plenum is pulled through the heater and into the upper plenum. As the grain flows into the cooling column, it is exposed to cooling air being pulled through the cooling column into the lower plenum. A cooling air bypass system having a plurality of bypass tubes brings bypass air into the lower plenum from outside the grain dryer without having the bypass air come into contact with the grain being cooled in the cooling section. The cooling air bypass system includes a grill with an adjustable damper to adjust the amount of bypass air that flows into the lower plenum.
1 . A grain dryer comprising:
a receiving area having an inlet port to receive grain entering the dryer;
a heated drying section comprising a pair of heating columns with an upper plenum in communication with the pair of heating columns, each heating column having an inner boundary and an outer boundary configured to contain and direct the grain in a downward direction;
a cooling section beneath and in communication with heated drying section, the cooling section comprising a pair of cooling columns with a lower plenum in communication with the pair of cooling columns, each cooling column having an outer wall and an inner wall;
a heater between the lower plenum and the upper plenum, wherein air is heated by the heater as air in the lower plenum is pulled through the heater and into the upper plenum; and
a ductwork connected to the outer boundary of each heating column;
at least one fan that takes a suction from the ductwork to draw heated air from the upper plenum through the heating column such that grain entering the grain dryer through inlet port flows from the receiving area into the heating columns where the grain is exposed to heated air being pulled from the upper plenum through the heating column and into the ductwork, and wherein the grain then flows from the heating column into an adjoining cooling column of the pair of cooling columns, where the grain is exposed to cooling air being pulled through the outer wall of the cooling column into the lower plenum; and
a cooling air bypass system comprising a plurality of bypass tubes that bring bypass air into the lower plenum from outside the grain dryer without having the bypass air come into contact with the grain being cooled in the cooling section, wherein the cooling air bypass system comprises a grill with an adjustable damper installed at a distal end of each of the bypass tubes to allow for adjustment of an amount of bypass air that flows through the bypass tube and into the lower plenum.
2 . The grain dryer of claim 1 wherein the ductwork adjacent each heating column comprises a plurality of vertical sections arranged along a length of the grain dryer from a forward end to a rearward end of the grain dryer, and each vertical section of the plurality of vertical sections has a fan of the plurality of fans, wherein the plurality of bypass tubes are distributed across the length of the grain dryer such that each vertical section has at least one bypass tube.