IP Library Granted Patent US 12,040,622
Granted Patent B2
US 12,040,622 · App. 17/932,852 · Granted Jul 16, 2024

Generator system with automatic power control

Inventors: Tin Luu (Milwaukee, WI); Robert Ricciardelli, Jr. (Waukesha, WI); Teresa Nash (Waukesha, WI); Matthew Ellis (Waukesha, WI)
Assignee: Generac Power Systems, Inc.
H02J3/381H02M7/219
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Quick Facts
Patent No.
US 12,040,622
App. No.
17/932,852
Granted
Jul 16, 2024
Kind
B2
Abstract

This disclosure is directed to generator systems and methods for monitoring a direct current bus and automatically operating in response to a power level of the direct current bus dropping below a desired power level or to a threshold before dropping below the power level. The automatic operation of the generator system may raise or keep the actual power level of the system above the desired power level or threshold.

Claims (41)

1. A method for operating a generator comprising:

determining a desired voltage of a direct current bus;

determining an actual voltage of the direct current bus;

when the actual voltage is lower than the desired voltage:

determining a magnitude of a difference between the actual voltage and the desired voltage, and

causing the generator to operate at a percentage of a maximum rated power of the generator based on the magnitude, wherein the percentage and the magnitude have a positive linear relationship; and

when the actual voltage is higher than the desired voltage, causing the generator to cease producing electricity.

2. The method of claim 1 , further comprising receiving a relationship between the percentage and the magnitude via a powerline communication over a powerline connected to the direct current bus.

3. The method of claim 1 , wherein determining the desired voltage comprises receiving the desired voltage via a powerline communication over a powerline connected to the direct current bus.

4. The method of claim 1 , further comprising transmitting a monitor and control data package via a powerline communication over a powerline connected to the direct current bus.

5. A direct current microgrid system comprising:

a direct current bus operable to conduct electricity; and

a generator system operable to produce electricity comprising:

an engine operable to consume fuel to generate mechanical energy;

an alternator operable to convert the mechanical energy generated by the engine to electricity;

a converter system operable to:

convert alternating current electricity to direct current electricity,

step up a voltage of the electricity generated by the alternator, and

step down a current of the electricity generated by the alternator; and

a generator system controller operable to control the generator system based on an actual voltage of the direct current bus and a desired voltage of the direct current bus to:

determine a magnitude of a difference between the actual voltage and the desired voltage, and

cause the generator system to operate at a percentage of a maximum rated power of the generator system based on the magnitude, wherein the percentage and the magnitude have a positive linear relationship.

6. The direct current microgrid system of claim 5 , wherein the generator system controller is operable to control the generator system to:

when the actual voltage is lower than the desired voltage, cause the generator system to produce electricity to raise the actual voltage; and

when the actual voltage is higher than the desired voltage, cause the generator system to cease producing electricity.

7. The direct current microgrid system of claim 5 , wherein the generator system is operable to operate at the percentage of the maximum rated power by operating the engine at a portion of the maximum rated power of the engine.

8. The direct current microgrid system of claim 5 , wherein the generator system controller is operable to be programmed via a powerline communication over a powerline connected to the direct current bus.

9. The direct current microgrid system of claim 8 , wherein the generator system controller being programmed includes setting the desired voltage.

10. The direct current microgrid system of claim 8 , wherein the generator system controller being programmed includes setting a desired operation of the generator system based on the actual voltage and the desired voltage.

11. The direct current microgrid system of claim 5 , wherein the generator system is operable to send a monitoring and control data package via a powerline communication over a powerline connected to the direct current bus.

12. The direct current microgrid system of claim 5 , wherein the generator system is operable to supply direct current power to the direct current bus.

13. The direct current microgrid system of claim 12 , wherein the generator system is directly connected to the direct current bus.

14. The direct current microgrid system of claim 5 , wherein the converter system is operable to step up the voltage of the electricity based on the desired voltage of the direct current bus.

15. A non-transitory computer readable medium having stored thereon software instructions that, when executed by a processor of a generator system, cause the generator system to:

determine a desired voltage of a direct current bus;

determine an actual voltage of the direct current bus;

when the actual voltage is lower than the desired voltage, produce electricity to raise the actual voltage, including to:

determine a magnitude of a difference between the actual voltage and the desired voltage, and

operate at a percentage of a maximum rated power based on the magnitude, wherein the percentage and the magnitude have a positive linear relationship; and

when the actual voltage is higher than the desired voltage, cause the generator to cease producing electricity.

16. The non-transitory computer readable medium of claim 15 , wherein to determine the desired voltage comprises to receive the desired voltage via a powerline communication over a powerline connected to the direct current bus.

Assignments (2)
AFTER-ACQUIRED INTELLECTUAL PROPERTY SECURITY AGREEMENT (THIRD SUPPLEMENTAL FILING) Recorded Jul 11, 2024
From: GENERAC POWER SYSTEMS, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 068283/0215 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 14, 2022
From: LUU, TIN; RICCIARDELLI, ROBERT, JR.; NASH, TERESA; ELLIS, MATTHEW
To: GENERAC POWER SYSTEMS, INC.
Reel/Frame 062091/0518 →