IP Library Granted Patent US 11,721,804
Granted Patent B2
US 11,721,804 · App. 17/938,930 · Granted Aug 8, 2023

Carbon-coated lithium iron phosphate positive active material, method for preparing same, positive electrode plate containing same, and lithium-ion battery

Inventors: Hongyu Liu (Ningde, CN); Changfeng Bie (Ningde, CN); Xue Leng (Ningde, CN); Na Liu (Ningde, CN)
Assignee: CONTEMPORARY AMPEREX TECHNOLOGY CO., LIMITED
H01M4/366C01B25/45H01M4/133H01M4/136H01M4/587H01M4/5825H01M10/0525C01P2002/54C01P2004/04C01P2004/61C01P2004/62C01P2004/80C01P2006/11C01P2006/12C01P2006/40H01M2004/021H01M2004/028H01M2220/20
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Quick Facts
Patent No.
US 11,721,804
App. No.
17/938,930
Granted
Aug 8, 2023
Kind
B2
Abstract

A positive active material made of carbon-coated lithium iron phosphate includes a lithium iron phosphate substrate, and a carbon coating layer on a surface of the substrate. The lithium iron phosphate substrate has a general structural formula LiFe 1-a M a PO 4 , where M is at least one selected from Cu, Mn, Cr, Zn, Pb, Ca, Co, Ni, Sr, Nb, or Ti, and 0≤a≤0.01. A carbon coating factor of the carbon-coated lithium iron phosphate, η = BET ⁢ 1 BET ⁢ 2 , satisfies 0.81≤η≤0.95, where BET1 denotes a specific surface area of mesopore and macropore structures in the carbon-coated lithium iron phosphate, and BET2 denotes a total specific surface area of the carbon-coated lithium iron phosphate.

Claims (61)

1. A carbon-coated lithium iron phosphate positive active material, comprising:

a lithium iron phosphate substrate and a carbon coating layer on a surface of the substrate, the lithium iron phosphate substrate having a general structural formula LiFe 1-a M a PO 4 , wherein M is at least one selected from Cu, Mn, Cr, Zn, Pb, Ca, Co, Ni, Sr, Nb, or Ti, and 0≤a≤0.01;

wherein a carbon coating factor of the carbon-coated lithium iron phosphate material is

η

=

BET

1

BET

2

,

wherein BET1 denotes a specific surface area of mesopore and macropore structures in the carbon-coated lithium iron phosphate, BET2 denotes a total specific surface area of the carbon-coated lithium iron phosphate, and η satisfies 0.81≤η≤0.95.

2. The positive active material according to claim 1 , wherein:

η satisfies 0.85≤η≤0.93.

3. The positive active material according to claim 1 , wherein:

a value range of BET1 is 5.5 to 9.5 m 2 /g, and a value range of BET2 is 6.0 to 11.5 m 2 /g.

4. The positive active material according to claim 1 , wherein:

a carbon component accounts for 0.7% to 1.3% of a total mass of the carbon-coated lithium iron phosphate.

5. The positive active material according to claim 1 , wherein:

a ratio H/D of a thickness H of the carbon coating layer to an average particle diameter D of the carbon-coated lithium iron phosphate is 0.01 to 0.04.

6. The positive active material according to claim 1 , wherein:

a volume median diameter D v50 of the carbon-coated lithium iron phosphate satisfies 840 nm≤D v50 ≤3570 nm.

7. The positive active material according to claim 1 , wherein a powder compaction density of the carbon-coated lithium iron phosphate is at least 2.4 g/cm 3 .

8. The positive active material according to claim 1 , wherein:

a graphitization degree of the carbon-coated lithium iron phosphate is 0.15 to 0.32.

9. The positive active material according to claim 1 , wherein:

a powder resistivity of the carbon-coated lithium iron phosphate is not greater than 60 Ω·m.

10. The positive active material according to claim 1 , wherein the lithium iron phosphate substrate is doped with 0.1 wt % to 0.5 wt % carbon based on a mass of the lithium iron phosphate substrate.

11. A method for manufacturing the positive active material according to claim 1 , comprising:

providing the lithium iron phosphate substrate; and

performing carbon coating on the lithium iron phosphate substrate to obtain the carbon-coated lithium iron phosphate positive active material;

wherein:

the positive active material comprises the lithium iron phosphate substrate and the carbon coating layer located on the surface of the substrate, the lithium iron phosphate substrate has a general structural formula LiFe 1-a M a PO 4 , wherein M is at least one selected from Cu, Mn, Cr, Zn, Pb, Ca, Co, Ni, Sr, Nb, or Ti, and 0≤a≤0.01; and

the carbon coating factor of the carbon-coated lithium iron phosphate material is

η

=

BET

1

BET

2

,

wherein BET1 denotes a specific surface area of mesopore and macropore structures in the carbon-coated lithium iron phosphate, and BET2 denotes a total specific surface area of the carbon-coated lithium iron phosphate, and η satisfies 0.81≤η≤0.95.

12. The method according to claim 11 , wherein the lithium iron phosphate substrate is doped with 0.1 wt % to 0.5 wt % carbon based on a mass of the lithium iron phosphate substrate.

13. A positive electrode plate of a lithium-ion battery, comprising:

a positive current collector; and

a positive active material disposed on at least one surface of the positive current collector, wherein the positive active material is the positive active material according to claim 1 .

14. The positive electrode plate according to claim 13 , wherein a saturated water content of the positive electrode plate at 25° C. and a relative humidity of 45% is not greater than 500 ppm.

15. A lithium-ion battery, comprising:

a positive electrode plate; and

a negative electrode plate;

wherein the positive electrode plate comprises a positive current collector and a positive active material disposed on at least one surface of the positive current collector, wherein the positive active material is the positive active material according to claim 1 .

16. The lithium-ion battery according to claim 15 , wherein:

an electrode compaction density of the positive electrode plate is at least 2.35 g/cm 3 ;

an electrode compaction density of the negative electrode plate is at least 1.6 g/cm 3 ; and

a negative active material of the negative electrode plate is graphite coated with amorphous carbon.

17. A battery module, comprising the lithium-ion battery according to claim 15 .

18. A battery pack, comprising the lithium-ion battery according to claim 15 .

19. An electrical device, comprising the lithium-ion battery according to claim 15 , wherein the lithium-ion battery is used as a power supply of the electrical device or an energy storage unit of the electrical device.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 6, 2024
From: CONTEMPORARY AMPEREX TECHNOLOGY CO., LIMITED
To: CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
Reel/Frame 068338/0723 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 7, 2022
From: LIU, HONGYU; BIE, CHANGFENG; LENG, XUE; LIU, NA
To: CONTEMPORARY AMPEREX TECHNOLOGY CO., LIMITED
Reel/Frame 061007/0736 →
Continuity (2)
Continuation PCTCN2021114071 · Aug 23, 2021
Related Publication 20230062063A1 · Mar 2, 2023