Open coil spring assemblies
Present embodiments provide various open coil spring assemblies which perform like an encased spring assembly. The embodiments have elastic lacings or connections which connect springs to springs or springs to lacings. Various spring embodiments are provided as well as various arrangements for the elastic lacings. All of these features improve compliance and stability while reducing motion transfer.
1. An open coil spring assembly, comprising:
a plurality of rows of open coil springs arranged in a matrix, each of the open coil springs including
an upper spring portion formed of a first wire and having at least an upper end convolution and a lower end convolution, and
a lower spring portion formed of a second wire and having at least an upper end convolution and a lower end convolution; and
upper lacings connecting adjacent rows of open coil springs, the upper lacings engaging each of the open coil springs of the adjacent rows,
wherein for each of the open coil springs, one of the upper lacings connects the upper end convolution of the lower spring portion to the lower end convolution of the upper spring portion.
2. The open coil spring assembly of claim 1 , wherein the upper spring portion has a first spring constant and the lower spring portion has a second spring constant different than the first spring constant.
3. The open coil spring assembly of claim 1 , wherein the upper spring portion is conical, wherein the lower spring portion is cylindrical.
4. The open coil spring assembly of claim 1 , wherein the upper spring portion defines a first pitch and the lower spring portion defines a second pitch that is different from the first pitch.
5. The open coil spring assembly of claim 4 , wherein the first pitch is greater than the second pitch.
6. The open coil spring assembly of claim 1 , wherein the upper lacing is a wire lacing.
7. The open coil spring assembly of claim 1 , wherein the upper lacing is an elastic lacing.
8. The open coil spring assembly of claim 1 , wherein the lower end convolution of the upper spring portion and the upper end convolution of the lower spring portion are of a generally polygonal shape.
9. The open coil spring assembly of claim 1 , further including lower lacings connecting adjacent rows of open coil spring, the lower lacings engaging each of the open coil springs of the adjacent rows at the lower end convolution of lower spring portion of the open coil springs.
10. The open coil spring assembly of claim 9 , wherein the lower lacings extend in the same direction as the upper lacings.
11. The open coil spring assembly of claim 9 , wherein the lower lacings extend perpendicular to the upper lacings.