Compression emissions evacuator
An emissions evacuator system that collects natural gas vented from various components of a natural gas compressor system and directs the vented gases to the intake system of a natural gas engine of the compressor system. The evacuator system utilizes vacuum from an intake system of the natural gas engine contained on compressor packages to “suck up” the gaseous emissions from various emission sources on the compressor package. These emissions are rendered inert when combusted in the natural gas engine.
1. An emission evacuation system for a natural gas compressor package, comprising:
an accumulator vessel, wherein the accumulator vessel comprises a compressor crankcase of a compressor of the natural gas compressor package;
at least one collecting conduit having:
a first end in fluid communication with an interior of the accumulator vessel; and
a second end disposed proximate to a discharge port or discharge vent of at least one emission source of the natural gas package, wherein the at least one emission source is other than the compressor crankcase or the compressor cylinders; and
at least one vacuum conduit having:
a first end in fluid communication with an interior of the accumulator vessel; and
a second end configured to be fluidly coupled to an air intake system of a natural gas engine of the natural gas compressor package, wherein vacuum from the air intake system draws emissions from the emission source into the natural gas engine.
2. The system of claim 1 , further comprising:
an oil mist separator fluidly disposed within a flow path of the at least one vacuum conduit between the accumulator vessel and the air intake system.
3. The system of claim 1 , further comprising:
an air-fuel controller, wherein the air-fuel controller is configured to adjust an air fuel ratio of the natural gas engine in response to emissions drawn into the natural gas engine.
4. The system of claim 1 , further comprising:
an exhaust emissions sensor disposed in an exhaust stream of the natural gas engine.
5. The system of claim 1 further comprising:
a plurality of collecting conduits, the plurality of collecting conduits fluidly connecting a plurality of emission sources to the accumulator vessel.
6. The system of claim 5 , wherein the plurality of emission sources comprise one or more of:
a crankcase of the natural gas engine of the natural gas compressor package;
a scrubber of the natural gas compressor package;
a pneumatically operated valve of the natural gas compressor package; and
a pneumatically operated actuator of the natural gas compressor package.
7. The system of claim 1 , wherein the natural gas compressor package is a skid mounted and the emission evacuation system is mounted on the skid.
8. A method for evacuating emissions of a natural gas compressor package, comprising:
attaching first ends of collection conduits proximate to discharge ports or discharge vents of emission sources of the natural gas compressor package;
fluidly connecting second ends of the collection conduits with an interior of a compressor crankcase of a compressor of the natural gas compressor package;
fluidly connecting the interior of the compressor crankcase to an air intake of a natural gas engine of the natural gas compressor package, wherein vacuum from the air intake system draws emissions from the emission sources into the interior of the compressor crankcase and subsequently into the natural gas engine.
9. The method of claim 8 , further comprising:
separating liquids from the emissions prior to being drawn into the natural gas engine.
10. The method of claim 8 , further comprising:
adjusting an air fuel ratio of the natural gas engine based on the emissions drawn into the natural gas engine.