Granted Patent B2

US 12,470,009 · App. 17/948,606 · Granted Nov 11, 2025

Inventors: Francisco Garcia-Ferre (Baden, CH); Lilian Kaufmann (Birmenstorf, CH); Pedram Kheiri (Hausen, CH); Stefan Raaijmakers (Delft, NL); Wiebe Zoon (Delft, NL)

Assignee: ABB E-Mobility B.V.

H01R13/46B60L53/16F25B41/40H01R13/02H01R13/502H01R2201/26

Abstract

Claims (41)

1 . A contact element for an electric vehicle (EV) connector for connecting a charging wire to a connector interface on a vehicle side, comprising:

a front part defined on the contact element; and

at least one base defined on the contact element,

wherein the front part comprises walls having an inner side and an outer side that enclose a hollow chamber, the hollow chamber being configured to be partly fillable with a fluid during operation,

wherein the inner side of the walls is configured to draw the fluid from the hollow chamber via capillary structures formed within the walls,

wherein the front part of the contact element has a first base,

wherein the first base is solid,

wherein the first base is arranged on a second base, and

wherein the second base is fluid-cooled.

2 . The contact element of claim 1 , wherein the front part comprises at least one pin having inner walls, and

wherein the inner walls of the at least one pin are part of the inner walls of the front part.

3 . The contact element of claim 1 , wherein the front part of the contact element has a cross-section with a U-shape, and

wherein the hollow chamber extends completely along the U-shape.

4 . The contact element of claim 1 , wherein the front part of the contact element has a cross-section with a U-shape, and

wherein the hollow chamber extends along one arm of the U-shape and a further hollow chamber extends along a further arm of the U-shape.

5 . The contact element of claim 1 , wherein the front part of the contact element has a cross-section with a U-shape,

wherein the U-shape has a rotational symmetry along a central axis thereof, and

wherein the hollow chamber extends along the one arm defined by the rotational symmetry of the U-shape.

6 . The contact element of claim 1 , wherein the front part of the contact element comprises a clip spring.

7 . The contact element of claim 1 , wherein the capillary structure comprises a printed structure.

8 . An electric vehicle (EV) connector, comprising:

a contact element configured to connect a charging wire to a connector interface on a vehicle side;

a front part defined on the contact element; and

at least one base defined on the contact element,

wherein the front part comprises walls having an inner side and an outer side that enclose a hollow chamber, the hollow chamber being configured to be partly fillable with a fluid during operation, and

wherein the inner side of the walls is configured to draw the fluid from the hollow chamber via capillary structures formed within the walls,

wherein the front part of the contact element has a first base,

wherein the first base is solid,

wherein the first base is arranged on a second base, and

wherein the second base is fluid-cooled.

9 . The connector of claim 8 , wherein the front part comprises at least one pin having inner walls, and

wherein the inner walls of the at least one pin are part of the inner walls of the front part.

10 . The connector of claim 8 , wherein the front part of the contact element has a cross-section with a U-shape, and

wherein the hollow chamber extends completely along the U-shape.

11 . The connector of claim 8 , wherein the front part of the contact element has a cross-section with a U-shape, and

wherein the hollow chamber extends along one arm of the U-shape and a further hollow chamber extends along a further arm of the U-shape.

12 . The connector of claim 8 , wherein the front part of the contact element has a cross-section with a U-shape,

wherein the U-shape has a rotational symmetry along a central axis thereof, and

wherein the hollow chamber extends along the one arm defined by the rotational symmetry of the U-shape.

13 . The connector of claim 8 , wherein the front part of the contact element comprises a clip spring.

14 . The connector of claim 8 , wherein the capillary structure comprises a printed structure.

Assignments (2)

Priority Claims (1)

Continuity (1)

References Cited (30)