IP Library Granted Patent US 11,791,066
Granted Patent B2
US 11,791,066 · App. 17/954,628 · Granted Oct 17, 2023

Diffusion barriers for metallic superconducting wires

Inventors: David B. Smathers (Columbus, OH); Paul Aimone (Bridgewater, MA)
Assignee: Materion Newton Inc.
H01B12/10H01B12/06H10N60/20H10N60/85H10N60/0128H10N60/0156H10N60/0184Y02E40/60
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Quick Facts
Patent No.
US 11,791,066
App. No.
17/954,628
Granted
Oct 17, 2023
Kind
B2
Abstract

In various embodiments, superconducting wires incorporate diffusion barriers composed of Nb alloys or Nb—Ta alloys that resist internal diffusion and provide superior mechanical strength to the wires.

Claims (41)

1. A superconducting wire possessing diffusion resistance and mechanical strength, the superconducting wire comprising:

a wire matrix comprising Cu;

a plurality of composite filaments; and

disposed between the wire matrix and the composite filaments, a diffusion barrier comprising a Nb alloy containing 0.1%-20% W or a Nb—Ta alloy containing 0.1%-20% W,

wherein:

each composite filament comprises (i) a plurality of monofilaments and (ii) a cladding comprising Cu surrounding the plurality of monofilaments,

each monofilament comprises a core comprising Nb and, surrounding the core, a cladding comprising Cu, and

the diffusion barrier extends through an axial dimension of the wire.

2. The wire of claim 1 , wherein the wire matrix is an inner wire matrix surrounded by the diffusion barrier.

3. The wire of claim 1 , wherein the wire matrix is an outer wire matrix surrounding the diffusion barrier.

4. The wire of claim 1 , further comprising, disposed between the composite filaments and the diffusion barrier, an annular region comprising a Nb-based superconducting phase.

5. The wire of claim 4 , wherein the annular region comprises Nb 3 Sn.

6. The wire of claim 4 , wherein the annular region conforms to and is contact with the diffusion barrier.

7. The wire of claim 1 , wherein the core of each monofilament comprises Nb alloyed with at least one of Ti, Zr, Hf, Ta, Y, or La.

8. The wire of claim 1 , wherein the core of each monofilament comprises Nb 3 Sn.

9. The wire of claim 1 , wherein the diffusion barrier comprises Nb-6W or Nb-Ta-3W.

10. The wire of claim 1 , wherein the diffusion barrier additionally contains one or more alloying elements selected from the group consisting of Ru, Pt, Pd, Rh, Os, Ir, Mo, Re, or Si.

11. The wire of claim 1 , wherein the diffusion barrier comprises the Nb alloy containing 0.1%-20% W.

12. The wire of claim 1 , wherein the diffusion barrier comprises the Nb—Ta alloy containing 0.1%-20% W.

13. A superconducting wire possessing diffusion resistance and mechanical strength, the superconducting wire comprising:

a wire matrix comprising Cu;

a plurality of composite filaments;

disposed between the wire matrix and the composite filaments, a diffusion barrier comprising at least one of Nb, Ta, or W; and

disposed between the composite filaments and the diffusion barrier, an annular region comprising a Nb-based superconducting phase,

wherein:

each composite filament comprises (i) a plurality of monofilaments and (ii) a cladding comprising Cu surrounding the plurality of monofilaments,

each monofilament comprises a core comprising Nb and, surrounding the core, a cladding comprising Cu, and

the diffusion barrier extends through an axial dimension of the wire.

14. The wire of claim 13 , wherein the wire matrix is an inner wire matrix surrounded by the diffusion barrier.

15. The wire of claim 13 , wherein the wire matrix is an outer wire matrix surrounding the diffusion barrier.

16. The wire of claim 13 , wherein the annular region comprises Nb 3 Sn.

17. The wire of claim 13 , wherein the annular region conforms to and is contact with the diffusion barrier.

18. The wire of claim 13 , wherein the core of each monofilament comprises Nb alloyed with at least one of Ti, Zr, Hf, Ta, Y, or La.

19. The wire of claim 13 , wherein the core of each monofilament comprises Nb 3 Sn.

20. The wire of claim 13 , wherein the diffusion barrier comprises a Nb—W alloy or a Nb—Ta—W alloy.

21. The wire of claim 13 , wherein the diffusion barrier comprises Nb-6W or Nb-Ta-3W.

22. The wire of claim 13 , wherein the diffusion barrier additionally contains one or more alloying elements selected from the group consisting of Ru, Pt, Pd, Rh, Os, Ir, Mo, Re, or Si.

23. The wire of claim 13 , wherein the diffusion barrier comprises Nb and Ta.

24. The wire of claim 13 , wherein the diffusion barrier comprises Nb and W.

25. The wire of claim 13 , wherein the diffusion barrier comprises Ta.

26. The wire of claim 13 , wherein the diffusion barrier comprises W.

Assignments (3)
CONFIRMATORY GRANT OF SECURITY INTEREST IN UNITED STATES PATENTS Recorded Jun 26, 2025
From: MATERION NEWTON INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 071751/0100 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 26, 2022
From: SMATHERS, DAVID B.; AIMONE, PAUL
To: H.C. STARCK INC.
Reel/Frame 061544/0782 →
CHANGE OF NAME Recorded Oct 26, 2022
From: H.C. STARCK INC.
To: MATERION NEWTON INC.
Reel/Frame 061783/0892 →