IP Library Granted Patent US 12,023,257
Granted Patent B2
US 12,023,257 · App. 17/960,801 · Granted Jul 2, 2024

Mesh spacer hybrid spinal implant

Inventor: Kyle Wolff (St. Paul Park, MN)
Assignee: Spineology Inc.
A61F2/4455A61F2/441A61F2002/30019A61F2002/30354A61F2002/30784A61F2002/448A61F2310/00023
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Quick Facts
Patent No.
US 12,023,257
App. No.
17/960,801
Filed
Oct 5, 2022
Granted
Jul 2, 2024
Kind
B2
Art Unit
3773
USPC
623/17.12
Abstract

A hybrid spinal implant for performing an intervertebral fusion procedure can include a pair of spacers separated by an expandable container that are formed of a porous titanium scaffold material. A connecting rod can span longitudinally between the pair of spacers. The spacers can be formed of titanium or PEEK, with endplates that are formed of the porous titanium scaffold material. The endplates can be bioactive. Exposed surfaces of the porous titanium scaffold material can be coated in a snag-preventing substance. The expandable container can be formed of a mesh material.

Claims (28)

1. A hybrid spinal implant for performing an intervertebral fusion on adjacent vertebral bodies in a patient, and for being located in a space between opposing end plates of the adjacent vertebral bodies, the hybrid spinal implant comprising:

a first spacer, defining a top side oriented to contact a first one of the opposing end plates when the hybrid spinal implant is implanted in the space between opposing end plates and an opposing bottom side oriented to contact a second one of the opposing end plates when the hybrid spinal implant is implanted in the space between opposing end plates;

a second spacer;

a connecting rod spanning longitudinally between the first spacer and the second spacer; and

a porous and expandable enclosed container disposed longitudinally between the first spacer and the second spacer, wherein the connecting rod passes through the expandable enclosed container in a direction parallel to the opposing end plates of the adjacent vertebral bodies when the hybrid spinal implant is located in the space between opposing end plates of the adjacent vertebral bodies,

wherein a longitudinal end of the connecting rod is secured to the first spacer via a threaded fastener that is threaded into the first spacer sufficiently to engage a detent or recess defined in the connecting rod, and

wherein each of the first spacer and the second spacer comprise a porous titanium scaffold material.

2. The hybrid spinal implant of claim 1 , wherein each of the first spacer and the second spacer are formed of titanium with endplates that are formed of the porous titanium scaffold material for contacting the opposing end plates of the adjacent vertebral bodies.

3. The hybrid spinal implant of claim 1 , wherein each of the first spacer and the second spacer comprise a porous titanium scaffold material and PEEK.

4. The hybrid spinal implant of claim 1 , wherein each of the first spacer and the second spacer comprise bioactive endplates for contacting the opposing end plates of the adjacent vertebral bodies.

5. The hybrid spinal implant of claim 1 , wherein an exposed surface of the porous titanium scaffold material is coated in a snag-preventing substance.

6. The hybrid spinal implant of claim 1 , wherein the porous and expandable enclosed container is exposed between the first spacer and the second spacer to the opposing end plates when the implant is implanted in the space between opposing end plates.

7. The hybrid spinal implant of claim 1 , wherein the porous and expandable enclosed container comprises a mesh material.

8. The hybrid spinal implant of claim 1 , wherein at least one of the top and bottom sides of the first spacer comprise a textured surface for engaging a respective opposing end plate of the adjacent vertebral bodies.

9. The hybrid spinal implant of claim 1 , wherein each of the first and second spacers define a non-circular outer perimeter in a cross-section taken perpendicular to their longitudinal axis.

10. A method of placing a hybrid spinal implant for intervertebral fusion between adjacent vertebral bodies in a patient, wherein the hybrid spinal implant comprises a first spacer, a second spacer spaced apart from the first spacer and an expandable container disposed between the first spacer and the second spacer, and wherein the first spacer defines a height dimension perpendicular to respective endplates of the adjacent vertebral bodies, the method comprising:

forming the first and second spacers from a porous titanium scaffold material;

inserting the hybrid spinal implant in a space between the adjacent vertebral bodies so that the implant is oriented such that respective opposing surfaces of the first spacer and the second spacer respectively contacts both of the adjacent vertebral bodies simultaneously; and

without altering the height dimension of the first spacer, filling the expandable container with fill material such that the expandable container expands to mutually contact both of the adjacent vertebral bodies.

11. The method of claim 10 , wherein the step of forming the first and second spacers from a porous titanium scaffold material includes forming the first spacer and the second spacer of titanium with endplates that are formed of the porous titanium scaffold material.

12. The hybrid spinal implant of claim 10 , wherein the step of forming the first and second spacers from a porous titanium scaffold material further includes forming the first spacer and the second spacer of PEEK.

13. The hybrid spinal implant of claim 10 , further comprising coating an exposed surface of the porous titanium scaffold material with a snag-preventing substance.

14. The method of claim 10 , wherein the expandable container comprises a mesh material.

15. The method of claim 10 , wherein the expandable container is porous.

16. The method of claim 10 , further comprising placing a connecting rod between the first and second spacers, which also passes through the expandable container.

17. The method of claim 16 , further comprising securing a longitudinal end of the connecting rod to the first spacer with a fastener threaded into the first spacer sufficiently to engage a detent or recess defined in the connecting rod.

18. The method of claim 10 , wherein the step of inserting the hybrid spinal implant in a space between the adjacent vertebral bodies is performed via minimally invasive surgical (MIS) techniques.

19. The method of claim 10 , wherein the hybrid spinal implant is inserted between the adjacent vertebral bodies in a direction parallel to respective opposing end plates of the adjacent vertebral bodies.

Assignments (2)
SECURITY INTEREST Recorded Aug 1, 2024
From: SPINEOLOGY INC.
To: HORIZON TECHNOLOGY FINANCE CORPORATION
Reel/Frame 068148/0640 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 7, 2024
From: WOLFF, KYLE
To: SPINEOLOGY INC.
Reel/Frame 067340/0969 →
Continuity (2)
Provisional Application 63252337 · Oct 5, 2021
Related Publication 20230105717A1 · Apr 6, 2023
Cited By (1)
US 12,690,982