IP Library Patent Application 17963439
Patent Application
App. No. 17/963,439

PHOSPHORUS-CONTAINING COMPOUNDS AS ADDITIVES FOR SILICON-BASED LI ION BATTERIES

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Patent No.
US None
App. No.
17/963,439
Abstract

Additives for energy storage devices comprising phosphorus-containing compounds are disclosed. The energy storage device comprises a first electrode and a second electrode, where at least one of the first electrode and the second electrode is a Si-based electrode, a separator between the first electrode and the second electrode, and an electrolyte composition. Phosphorus-containing compounds may serve as additives to the first electrode, the second electrode and/or the electrolyte, as well as the separator.

Claims (31)

1 . An energy storage device comprising:

a first electrode and a second electrode, wherein one or both of the first electrode and the second electrode is a Si-based electrode;

a separator between the first electrode and the second electrode; and

an electrolyte composition; wherein

one or more of said first electrode, said second electrode and said electrolyte composition comprises at least one additive, wherein said additive comprises a phosphorus-containing compound.

2 . The energy storage device of claim 1 , wherein said phosphorus-containing compound is an organophosphite or an organophosphate compound.

3 . The energy storage device of claim 1 , wherein said phosphorus-containing compound either has one or both of the following additional moieties: long alkyl chain (C>10) substituents or phenyl group substituents.

4 . The energy storage device of claim 1 , wherein said phosphorus-containing compound comprises one or more of Trisnonylphenylphosphite; Tris(p-cresyl) phosphite; Tris(2-ethylhexyl) phosphite; Tridecyl phosphite; Trilauryl phosphite; Triisodecyl phosphite; Tris(tridecyl) phosphite; Diphenyl mono(2-ethylhexyl) phosphite; Diphenyl monodecyl phosphite; Isodecyl diphenyl phosphite; Diphenyl mono(tridecyl) phosphite; Tetraphenyl dipropyleneglycol diphosphate; Tetra(C12-C15 alkyl)-4,4′-isopropylidene diphenyl diphosphate; 4,4′-Butylidenebis(3-methyl-6-tert-butylphenyl ditridecyl phosphite); Bis(tridecyl)pentaerythritol diphosphite/Bis(nonylphenyl)pentaerythritol diphosphate; Bis(decyl)pentaerythritol diphosphate; Bis(tridecyl)pentaerythritol diphosphate; Tristearyl phosphite; Distearyl pentaerythritol diphosphate; Tris(2,4-di-tert-butylphenyl)phosphite; Bis (2, 4-dicumylphenyl) pentaerythritol diphosphate; Hydrogenated bisphenol A pentaerythritol phosphite polymer; Diethyl (3,5-di-tert-butyl-4-hydroxybenzyl) phosphonate; 2-Hydroxyethyl methacrylate acid phosphate; and Zinc stearyl phosphate.

5 . (canceled)

6 . The energy storage device of claim 1 , wherein the second electrode is a Si-dominant electrode.

7 . The energy storage device of claim 1 , wherein the second electrode comprises a self-supporting composite material film.

8 . The energy storage device of claim 6 , wherein the Si-dominant electrode comprises:

greater than 0% and less than about 95% by weight of silicon particles, and

greater than 0% and less than about 90% by weight of one or more types of carbon phases, wherein at least one of the one or more types of carbon phases is a substantially continuous phase that holds the Si-dominant electrode together such that the silicon particles are distributed throughout the Si-dominant electrode.

9 . A method of forming an energy storage device, the method comprising:

forming an energy storage device comprising a cathode, an electrolyte composition, and an anode;

wherein one or more of said anode, said cathode and said electrolyte composition comprises at least one additive, wherein said additive comprises a phosphorus-containing compound;

wherein one or both of said cathode and said anode is formed using, at least, the following steps:

said electrode material is mixed to create a slurry;

said additive is added to said slurry;

said slurry is coated on metal foil; and

the coated metal foil is dried.

10 . The method of claim 9 , wherein said phosphorus-containing compound is a organophosphite or an organophosphate compound.

11 . The method of claim 9 , wherein said phosphorus-containing compound either has one or both of the following additional moieties: long alkyl chain (C>10) substituents or phenyl group substituents.

12 . The method of claim 9 , wherein said phosphorus-containing compound comprises one or more of Trisnonylphenylphosphite; Tris(p-cresyl) phosphite; Tris(2-ethylhexyl) phosphite; Tridecyl phosphite; Trilauryl phosphite; Triisodecyl phosphite; Tris(tridecyl) phosphite; Diphenyl mono(2-ethylhexyl) phosphite; Diphenyl monodecyl phosphite; Isodecyl diphenyl phosphite; Diphenyl mono(tridecyl) phosphite; Tetraphenyl dipropyleneglycol diphosphate; Tetra(C12-C15 alkyl)-4,4′-isopropylidene diphenyl diphosphate; 4,4′-Butylidenebis(3-methyl-6-tert-butylphenyl ditridecyl phosphite); Bis(tridecyl)pentaerythritol diphosphite/Bis(nonylphenyl)pentaerythritol diphosphate; Bis(decyl)pentaerythritol diphosphate; Bis(tridecyl)pentaerythritol diphosphate; Tristearyl phosphite; Distearyl pentaerythritol diphosphate; Tris(2,4-di-tert-butylphenyl)phosphite; Bis (2, 4-dicumylphenyl) pentaerythritol diphosphate; Hydrogenated bisphenol A pentaerythritol phosphite polymer; Diethyl (3,5-di-tert-butyl-4-hydroxybenzyl) phosphonate; 2-Hydroxyethyl methacrylate acid phosphate; and Zinc stearyl phosphate.

13 . (canceled)

14 . The method of claim 9 , wherein the anode is a Si-dominant electrode.

15 . The method of claim 9 , wherein the anode comprises a self-supporting composite material film.

16 . The method of claim 14 , wherein the Si-dominant electrode comprises:

greater than 0% and less than about 95% by weight of silicon particles, and

greater than 0% and less than about 90% by weight of one or more types of carbon phases, wherein at least one of the one or more types of carbon phases is a substantially continuous phase that holds the Si-dominant electrode together such that the silicon particles are distributed throughout the Si-dominant electrode.

Assignments (2)
SECURITY INTEREST Recorded Mar 10, 2026
From: ENEVATE CORPORATION
To: MCANDREWS, HELD & MALLOY LTD.
Reel/Frame 075093/0935 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 12, 2022
From: JI, LIWEN; PARK, BENJAMIN
To: ENEVATE CORPORATION
Reel/Frame 061398/0854 →