IP Library Granted Patent US 11,931,266
Granted Patent B2
US 11,931,266 · App. 17/964,814 · Granted Mar 19, 2024

Implant with independent endplates

Inventors: Christopher Laine (Bellingham, MA); Ian Helmar (Beverly, MA); Lucas Diehl (Beverly, MA); Jason Tinley (Fort Worth, TX); Kevin D. Chappuis (Malden, MA); John F. Sullivan (Pelham, NH)
Assignee: NANOHIVE MEDICAL LLC
A61F2/4455A61F2/30A61F2/446B22F10/38B22F10/385A61F2002/3008A61F2002/30131A61F2002/30141A61F2002/30146A61F2002/30148A61F2002/30151A61F2002/30154A61F2002/30166A61F2002/30322A61F2002/30593A61F2002/30784A61F2002/3092A61F2002/4632B22F10/28B22F10/39B22F10/50B22F10/66
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Quick Facts
Patent No.
US 11,931,266
App. No.
17/964,814
Granted
Mar 19, 2024
Kind
B2
Abstract

The biocompatible lattice structures and implants disclosed herein have an increased or optimized lucency, even when constructed from a metallic material. The lattice structures can also provide an increased or optimized lucency in a material that is not generally considered to be radiolucent. Lucency can include disparity, maximum variation in lucency properties across a structure, or dispersion, minimum variation in lucency properties across a structure. The implants and lattice structures disclosed herein may be optimized for disparity or dispersion in any desired direction. A desired direction with respect to lucency can include the anticipated x-ray viewing direction of an implant in the expected implantation orientation.

Claims (52)

1. An implant comprising:

a first independent endplate comprising an upper surface and a lower surface configured to contact a first segment of tissue upon implantation;

a second independent endplate spaced apart from the first independent endplate, the second independent endplate comprising a lower surface and an upper surface configured to contact a second segment of tissue upon implantation; and

a biocompatible three-dimensionally printed body comprising a metallic lattice structure and disposed between the upper surface of the first independent endplate and the lower surface of the second independent endplate such that at least one portion of the first independent endplate is mechanically connected to the second independent endplate only via the body;

wherein the biocompatible three-dimensionally printed body comprises at least one pore having a diameter of 600 μm.

2. The implant of claim 1 , wherein an elastic modulus of the body is lower than an elastic modulus of the first independent endplate and an elastic modulus of the second independent endplate.

3. The implant of claim 2 , wherein the first independent endplate and the second independent end plate comprise a porosity configured to promote bone growth.

4. The implant of claim 3 , wherein the lower surface of the first independent endplate comprises a first plurality of ridges configured to mechanically anchor the implant to the first segment of tissue.

5. The implant of claim 4 , wherein the first plurality of ridges extend from the lower surface of the first independent endplate to an adjacent surface of the body.

6. The implant of claim 3 , wherein the upper surface of the second independent endplate comprises a second plurality of ridge configured to mechanically anchor the implant to the second segment of tissue.

7. The implant of claim 6 , wherein the second plurality of ridge extends from the upper surface of the second independent endplate to an adjacent surface of the body.

8. The implant of claim 3 , wherein the body comprises a lumen configured to receive a compound for promoting healing at an implantation site of the implant.

9. The implant of claim 8 , wherein the lumen comprises an oval-shaped structure.

10. The implant of claim 3 , wherein the body comprises a lumen configured to increase radiolucency of the implant.

11. The implant of claim 3 , wherein the first independent endplate comprises a tool engagement area configured to receive a surgical tool during implantation.

12. The implant of claim 3 , wherein the metallic lattice structure comprises a scaffold configured to support bone growth and the elastic modulus of the body is configured to allow new bone growth to be loaded with physiological forces.

13. The implant of claim 3 , wherein the three-dimensionally printed body comprises at least 50% of a construct elastic modulus in a direction between the first endplate and the second endplate.

14. The implant of claim 13 , wherein the three-dimensionally printed body comprises a surface texture configured to allow for increased bone attachment.

15. The implant of claim 3 , wherein the implant is an interbody bone fusion implant.

16. The implant of claim 3 , wherein the implant comprises a single piece three-dimensional printed structure.

17. The implant of claim 3 , wherein the metallic lattice structure comprises a plurality of unit cells.

18. The implant of claim 17 , wherein each of the unit cells comprises a diamond shaped structure.

19. The implant of claim 1 , wherein the metallic lattice structure comprises titanium.

20. The implant of claim 19 , wherein the metallic lattice structure comprises an anisotropic lattice structure.

21. The implant of claim 1 , wherein at least one of the first independent endplate and the second independent endplate comprises a second lattice structure.

22. The implant of claim 1 , wherein the implant comprises a lumbar implant.

23. The implant of claim 22 , wherein the lumbar implant comprises one of: a Posterior implant, a Transverse implant, an Anterior implant, a Lateral implant.

24. An implant comprising:

a first independent endplate comprising an upper surface and a lower surface configured to contact a first segment of tissue upon implantation;

a second independent endplate spaced apart from the first independent endplate, the second independent endplate comprising a lower surface and an upper surface configured to contact a second segment of tissue upon implantation; and

a biocompatible three-dimensionally printed body comprising a metallic lattice structure and disposed between the upper surface of the first independent endplate and the lower surface of the second independent endplate such that at least one portion of the first independent endplate is mechanically connected to the second independent endplate only via the body;

wherein an elastic modulus of the body is lower than an elastic modulus of the first independent endplate and an elastic modulus of the second independent endplate;

wherein the first independent endplate and the second independent end plate comprise a porosity configured to promote bone growth; and

wherein the first independent endplate comprises a tool engagement area configured to receive a surgical tool during implantation and the tool engagement area comprises a threaded opening configured to receive a device for facilitating placement of the implant.

25. The implant of claim 24 , wherein the device comprises a threaded rod.

26. The implant of claim 25 , wherein the tool engagement area and the first independent endplate comprise a single piece of material.

27. The implant of claim 26 , wherein the tool engagement area is removably coupled to the first independent endplate.

28. An implant comprising:

a first independent endplate comprising an upper surface and a lower surface configured to contact a first segment of tissue upon implantation;

a second independent endplate spaced apart from the first independent endplate, the second independent endplate comprising a lower surface and an upper surface configured to contact a second segment of tissue upon implantation; and

a biocompatible three-dimensionally printed body comprising a metallic lattice structure and disposed between the upper surface of the first independent endplate and the lower surface of the second independent endplate such that at least one portion of the first independent endplate is mechanically connected to the second independent endplate only via the body;

wherein an elastic modulus of the body is lower than an elastic modulus of the first independent endplate and an elastic modulus of the second independent endplate;

wherein the first independent endplate and the second independent end plate comprise a porosity configured to promote bone growth;

wherein the metallic lattice structure comprises a scaffold configured to support bone growth and the elastic modulus of the body is configured to allow new bone growth to be loaded with physiological forces and the metallic lattice structure comprises 30% volumetric density filled by primary material and 70% void volume.

29. An implant comprising:

a first independent endplate comprising an upper surface and a lower surface configured to contact a first segment of tissue upon implantation;

a second independent endplate spaced apart from the first independent endplate, the second independent endplate comprising a lower surface and an upper surface configured to contact a second segment of tissue upon implantation; and

a biocompatible three-dimensionally printed body comprising a metallic lattice structure and disposed between the upper surface of the first independent endplate and the lower surface of the second independent endplate such that at least one portion of the first independent endplate is mechanically connected to the second independent endplate only via the body;

wherein an elastic modulus of the body is lower than an elastic modulus of the first independent endplate and an elastic modulus of the second independent endplate;

wherein the first independent endplate and the second independent end plate comprise a porosity configured to promote bone growth; and

wherein the lattice structure comprises a plurality of unit cells forming a repeating rhombic dodecahedron (RDD) structural scaffold.

30. The implant of claim 29 , wherein the first independent endplate comprises a tool engagement area configured to receive a surgical tool during implantation.

Assignments (4)
SECURITY INTEREST Recorded Sep 10, 2025
From: NANOHIVE MEDICAL LLC
To: EV LENDING LLC
Reel/Frame 072212/0859 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2024
From: JONES, CHRISTOPHER L.; HELMAR, IAN; DIEHL, LUCAS; TINLEY, JASON; CHAPPUIS, KEVIN; SULLIVAN, JOHN
To: HD LIFESCIENCES LLC
Reel/Frame 066231/0303 →
CHANGE OF NAME Recorded Jan 24, 2024
From: HD LIFESCIENCES LLC
To: NANOHIVE MEDICAL LLC
Reel/Frame 066367/0785 →
SECURITY INTEREST Recorded Nov 28, 2023
From: NANOHIVE MEDICAL LLC
To: KENSTON CAPITAL EMERGING TECHNOLOGY FUND I LP
Reel/Frame 065683/0739 →
Continuity (10)
Continuation 16565321 · Sep 9, 2019
Continuation In Part 15942846 · Apr 2, 2018
Continuation In Part 15895201 · Feb 13, 2018
Continuation In Part 15615227 · Jun 6, 2017
Provisional Application 62619260 · Jan 19, 2018
Provisional Application 62480385 · Apr 1, 2017
Provisional Application 62480383 · Apr 1, 2017
Provisional Application 62458714 · Feb 14, 2017
Provisional Application 62346720 · Jun 7, 2016
Related Publication 20230049783A1 · Feb 16, 2023