Coating device with printhead storage
The disclosure concerns a coating device and a corresponding coating process for coating components, in particular motor vehicle body components, with a coating agent (e.g. paint), with a coating robot with a first printhead which is mounted on the coating robot. The disclosure provides that the first printhead is exchangeably mounted on the coating robot and can be exchanged for a second printhead during a color change. Another variant of the disclosure, on the other hand, provides for a second printhead to be mounted on the coating robot in addition to the first printhead, the two printheads each applying a specific coating agent in order to enable a color change without changing the printhead.
1. Coating device for coating components with a coating agent, comprising:
a) a multi-axis coating robot,
b) a first printhead with
b1) at least one nozzle for delivering a coating agent jet of the coating agent from the nozzle onto the surface of the component to be coated, and
b2) at least one printhead valve for controlling the release of the coating agent through the nozzle,
b3) wherein the first printhead is mounted on the coating robot and is guided by the coating robot over the surface of the component to be coated,
c) wherein the first printhead is replaceably mounted on the coating robot and is exchangeable for a second printhead in the event of a color change,
d) a deposit device for depositing the first printhead dismantled from the coating robot in the deposit device and for taking the second printhead located in the deposit device instead of the deposited first printhead for subsequent coating agent application with the taken second printhead,
d1) the deposit device is a wet deposit device in which the nozzles of the deposited printhead are kept moist in order to prevent the liquid coating agent from drying during deposition, and
d2) the deposit device includes a soaked pad or sponge to moisten the first printhead in the deposit device.
2. Coating device according to claim 1 , wherein the wet deposit device has a liquid bath which is filled with a liquid and into which the printhead is at least partially immersed during deposition, the liquid preventing the liquid coating agent from drying during deposition.
3. Coating device according to claim 1 , wherein
said wet deposit device has circulation lines for circulating said coating agent or a rinsing agent through said deposited printhead during deposition.
4. Coating device according to claim 1 , wherein
a) a separate printhead is each attached to the coating robot for each coating agent to be applied, so that the printheads are each only flowed through by the associated coating agent, and
b) the number of printheads mounted on the coating robot is greater than 2, and
c) the number of printheads mounted on the coating robot is smaller than 6, and
d) the individual printheads are each connected to a separate coating agent supply line, so that only the associated coating agent flows through the coating agent supply lines in each case.
5. Coating device in accordance with claim 1 , wherein
a) a separate printhead is always present in the deposit device for each coating agent to be applied, so that only the associated coating agent flows through the printheads in each case, and/or
b) the number of printheads mounted on the coating robot is greater than 2 and less than 50 and
c) the individual printheads are each connected to a separate coating agent supply line, so that only the associated coating agent flows through the coating agent supply lines in each case.
6. Coating device according to claim 1 , further comprising a time control for time-controlled flushing of at least one of the first printhead and the second printhead with a rinsing agent.
7. Coating device according to claim 6 , wherein the time control triggers a rinsing operation of at least one of the first printhead and the second printhead after a predetermined rinsing interval has expired.
8. Coating device according to claim 6 , wherein the time control triggers a rinsing process of at least one of the first printhead and the second printhead after a predetermined standstill period of a conveyor conveying the components to be coated has elapsed.
9. Coating device according to claim 3 , wherein the circulation lines include the coating agent therein.