IP Library Granted Patent US 12,365,271
Granted Patent B2
US 12,365,271 · App. 17/970,064 · Granted Jul 22, 2025

Juvenile seat

Inventors: Said S. Nakhla (Daphne, AL); Paul Powers (Grafton, MA)
Assignee: Dorel Juvenile Group, Inc.
B60N2/2821B60N2/2812B60N2/2881
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Quick Facts
Patent No.
US 12,365,271
App. No.
17/970,064
Granted
Jul 22, 2025
Kind
B2
Abstract

A juvenile seat includes a seat chassis having a seat-bottom base, a seat-back base, and a body frame. The seat-bottom base is adapted to rest on a vehicle seat. The seat-back base is coupled to the seat-bottom base and is arranged to extend upwardly away from the seat-bottom base. The body frame is coupled to both the seat-bottom base and the seat-back base to provide side bolsters and wings for the juvenile seat. The juvenile seat further includes a seat suspension.

Claims (37)

1. A juvenile seat comprising

a seat chassis including a seat-bottom base adapted to rest on a vehicle seat, a seat-back base coupled to the seat-bottom base and arranged to extend upwardly away from the seat-bottom base, and a body frame coupled to both the seat-bottom base and the seat-back base, and

a seat suspension including a seat bottom web coupled to the body frame and at least partially spaced apart from the seat-bottom base to support a child above and spaced apart from the seat-bottom base and a seat back web coupled to the body frame and at least partially spaced apart from the seat-back base to support the child in front of and spaced apart from the seat-back base,

wherein the body frame includes a bottom frame foundation coupled to the seat-bottom base, a back frame foundation coupled to the seat-back base, and a pair of frame side wings coupled to opposing sides of the bottom frame foundation and the back frame foundation,

wherein the seat bottom web includes a plurality of laterally-extending strips coupled to the bottom frame foundation and spaced apart from one another and a plurality of longitudinally-extending strips coupled to the seat-bottom base and that are spaced apart from one another and cross each of the plurality of laterally-extending strips, and wherein the seat back web includes a plurality of laterally-extending strips coupled the back frame foundation and spaced apart from one another and a plurality of vertically-extending strips coupled to the seat-back base and spaced apart from one another and that are spaced apart from one another and cross each of the plurality of laterally-extending strips of the seat back web, and

wherein the seat-back base is formed to include a back aperture that has a height greater than half of a height of the juvenile seat, and wherein the laterally extending strips traverse the entire aperture.

2. The juvenile seat of claim 1 , wherein the seat suspension further includes a mesh sheet coupled to the bottom frame foundation and to the back frame foundation and spaced apart from seat bottom web and the seat back web to locate the seat bottom web between the mesh sheet and the seat-bottom base and to locate the seat back web between the mesh sheet and the seat-back base.

3. The juvenile seat of claim 1 , wherein the seat suspension further includes a mesh sheet coupled to the body frame and spaced apart from the seat bottom web and the seat back web.

4. The juvenile seat of claim 1 , wherein the seat suspension further includes a mesh sheet coupled to the body frame and spaced apart from the seat bottom web and the seat back web and wherein the mesh sheet is flexible and includes a plurality of woven strands that cooperate to provide a plurality of openings that allow air to pass through the mesh sheet, and wherein the seat bottom web and the seat back web each include a plurality of flexible strips that underlie the mesh sheet.

5. The juvenile seat of claim 4 , wherein the mesh sheet has a first tensile strength and each of the plurality of flexible strips have a second tensile strength greater than the first tensile strength.

6. The juvenile seat of claim 4 , wherein a first empty space is established between the mesh sheet and the seat base web and a second empty space is established between the seat base web and the seat-bottom base.

7. The juvenile seat of claim 6 , wherein the mesh sheet is configured to contact the at least one of the seat bottom web and the seat back web in response to the second force to close at least a portion of the first empty space.

8. A juvenile seat comprising

a seat chassis including a seat-bottom base adapted to rest on a vehicle seat, a seat-back base coupled to the seat-bottom base and arranged to extend upwardly away from the seat-bottom base, and a body frame coupled to both the seat-bottom base and the seat-back base, and

a seat suspension including a seat bottom web coupled to the body frame and at least partially spaced apart from the seat-bottom base to support a child above and spaced apart from the seat-bottom base and a seat back web coupled to the body frame and at least partially spaced apart from the seat-back base to support the child in front of and spaced apart from the seat-back base,

wherein the body frame includes a bottom frame foundation coupled to the seat-bottom base, a back frame foundation coupled to the seat-back base, and a pair of frame side wings coupled to opposing sides of the bottom frame foundation and the back frame foundation, and

wherein each of the frame side wings includes a side rail having a first end coupled to a forward end of the bottom frame foundation and a second end coupled to a top end of the back frame foundation and a medial link extending between and interconnecting the side rail and at least one of the bottom frame foundation and the back frame foundation between the first and second ends.

9. The juvenile seat of claim 8 , wherein at least one aperture is formed between each side rail and the seat back base.

10. A juvenile seat comprising

a seat chassis including a seat-bottom base adapted to rest on a vehicle seat, a seat-back base coupled to the seat-bottom base and arranged to extend upwardly away from the seat-bottom base, and a body frame coupled to both the seat-bottom base and the seat-back base, and

a seat suspension including a seat bottom web coupled to the body frame and at least partially spaced apart from the seat-bottom base to support a child above and spaced apart from the seat-bottom base and a seat back web coupled to the body frame and at least partially spaced apart from the seat-back base to support the child in front of and spaced apart from the seat-back base,

wherein the seat suspension further includes a mesh sheet coupled to the body frame and spaced apart from the seat bottom web and the seat back web,

wherein the seat suspension is configured to provide two-stage load resistance including a first-stage support provided by the mesh sheet in response to a first load acting on the seat suspension in which only the mesh sheet deforms relative to the seat chassis and a second-stage support provided by the mesh sheet and at least one of the seat bottom web and the seat back web in response to a second force acting on the seat suspension greater than the first force in which the mesh sheet and the at least one of the seat bottom web and the seat back web stretches toward the seat chassis.

11. The juvenile seat of claim 10 , wherein the mesh sheet is flexible and includes a plurality of woven strands that cooperate to provide a plurality of openings that allow air to pass through the mesh sheet, and wherein the seat bottom web and the seat back web each include a plurality of flexible strips that underlie the mesh sheet.

12. The juvenile seat of claim 11 , wherein the mesh sheet has a first tensile strength and each of the plurality of flexible strips have a second tensile strength greater than the first tensile strength.

13. The juvenile seat of claim 10 , wherein a first empty space is established between the mesh sheet and the seat base web and a second empty space is established between the seat base web and the seat-bottom base, and

wherein the mesh sheet is configured to contact the at least one of the seat bottom web and the seat back web in response to the second force to close at least a portion of the first empty space.

14. The juvenile seat of claim 10 , further comprising a headrest including a headrest body, a headrest tail coupled to a lower end of the headrest body, and a pair of side wings coupled to opposite lateral ends of the headrest body, and wherein the headrest is movable between a fully-raised position, in which a first extent of the headrest tail overlies the seat back web, and a fully-lowered position, in which a second extent of the headrest tail overlies the seat back web, the first extent being less than the second extent.

15. The juvenile seat of claim 10 , wherein the body frame includes a side rail having a first end coupled to a forward end of the seat-bottom base, a second end coupled to a top end of the seat-back base, and a medial link extending between and interconnecting the side rail and at least one of the seat-bottom base and the seat-back base between the first and second ends.

16. The juvenile seat of claim 10 , wherein the seat-back base is formed to include a back aperture that has a height greater than half of a height of the juvenile seat, and wherein the laterally extending strips traverse the entire aperture.

17. A juvenile seat comprising

a seat chassis including a seat-bottom base adapted to rest on a vehicle seat, a seat-back base coupled to the seat-bottom base and arranged to extend upwardly away from the seat-bottom base, and a body frame coupled to both the seat-bottom base and the seat-back base,

a seat suspension including a seat bottom web coupled to the body frame and at least partially spaced apart from the seat-bottom base to support a child above and spaced apart from the seat-bottom base and a seat back web coupled to the body frame and at least partially spaced apart from the seat-back base to support the child in front of and spaced apart from the seat-back base, and

a headrest including a headrest body, a headrest tail coupled to a lower end of the headrest body, and a pair of side wings coupled to opposite lateral ends of the headrest body, and wherein the headrest is movable between a fully-raised position, in which a first extent of the headrest tail overlies the seat back web, and a fully-lowered position, in which a second extent of the headrest tail overlies the seat back web, the first extent being less than the second extent.

18. The juvenile seat of claim 17 , wherein, in the fully-raised position, a lower end of the headrest tail is aligned with an upper end of the seat back web.

19. The juvenile seat of claim 17 , wherein the headrest tail includes a perimeter frame at least partially defining an opening extending through the headrest tail and at least one support strip extending across the opening.

20. The juvenile seat of claim 17 , wherein the seat suspension further includes a mesh sheet coupled to the bottom frame foundation and to the back frame foundation and spaced apart from seat bottom web and the seat back web to locate the seat bottom web between the mesh sheet and the seat-bottom base and to locate the seat back web between the mesh sheet and the seat-back base.

Assignments (6)
TERMINATION AND RELEASE OF THE SUPPLEMENTAL PATENT SECURITY AGREEMENT, RECORDED ON DECEMBER 13, 2023 AT REEL 65991 FRAME 0001 Recorded Nov 7, 2025
From: BANK OF MONTREAL, AS ADMINISTRATIVE AGENT
To: DOREL HOME FURNISHINGS, INC.; DOREL JUVENILE GROUP INC.; LINK TREASURE LIMITED, LLC
Reel/Frame 073576/0570 →
RELEASE OF SECURITY INTEREST Recorded Oct 2, 2025
From: FEAC AGENT, LLC
To: DOREL INDUSTRIES, INC.; DOREL HOME FURNISHINGS, INC.; DOREL JUVENILE GROUP, INC.
Reel/Frame 072989/0482 →
SECURITY INTEREST Recorded Sep 29, 2025
From: DOREL JUVENILE GROUP, INC.; DOREL HOME FURNISHINGS, INC.
To: TCW ASSET MANAGEMENT COMPANY LLC
Reel/Frame 072974/0721 →
SECURITY INTEREST Recorded Dec 13, 2023
From: DOREL HOME FURNISHINGS, INC.; DOREL JUVENILE GROUP, INC.; LINK TREASURE LIMITED
To: BANK OF MONTREAL, AS ADMINISTRATIVE AGENT
Reel/Frame 065991/0001 →
SECURITY INTEREST Recorded Dec 11, 2023
From: DOREL HOME FURNISHINGS, INC.; DOREL JUVENILE GROUP, INC.
To: FEAC AGENT, LLC
Reel/Frame 065851/0893 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 24, 2023
From: NAKHLA, SAID S.; POWERS, PAUL
To: DOREL JUVENILE GROUP, INC.
Reel/Frame 062791/0660 →