IP Library Patent Application 17970355
Patent Application
App. No. 17/970,355

SILICON WITH CARBON-BASED COATING FOR LITHIUM-ION BATTERY ELECTRODES

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Quick Facts
Patent No.
US None
App. No.
17/970,355
Abstract

Systems and methods are provided for silicon with a carbon-based coating for lithium-ion battery electrodes. An example electrode, for use in an electrochemical cell, includes an active material that includes a plurality of silicon particles, with each silicon particle having a coating covering a surface of the particle. The coating may include a carbon based coating. A least a portion of the silicon (e.g., at least 70%) in the silicon particles is elemental silicon.

Claims (31)

1 . An electrode for use in an electrochemical cell, the electrode comprising:

an active material comprising a plurality of silicon particles, wherein each silicon particle comprises a coating covering a surface of the particle.

2 . The electrode of claim 1 , wherein the coating comprises a carbon based coating.

3 . The electrode of claim 2 , wherein carbon used in the carbon based coating has conductivity above 10 −3 S/cm.

4 . The electrode of claim 2 , wherein carbon used in the carbon based coating comprises one or both of 0D carbon and 1D carbon.

5 . The electrode of claim 2 , wherein carbon used in the carbon based coating comprises one or more of particle based carbon, platelet based carbon, and fibrous carbon.

6 . The electrode of claim 1 , wherein a thickness of the coating is less than 1 micron, less than 100 nanometer, or less than 10 nanometer.

7 . The electrode of claim 1 , wherein each silicon particle has a diameter in the range of 3 μm to 10 μm, 3 μm to 15 μm, 1 μm to 20 μm, or 3 μm to 8 μm.

8 . The electrode of claim 1 , wherein each silicon particle only comprises single continuous region of silicon.

9 . The electrode of claim 1 , wherein at least some of the silicon in the silicon particles is derived from quartz.

10 . The electrode of claim 1 , wherein at least some of the silicon in the silicon particles comprises polycrystalline Si.

11 . The electrode of claim 1 , wherein at least some of the silicon in the silicon particles is elemental silicon.

12 . The electrode of claim 11 , wherein the elemental silicon is at least 70% of the silicon in the silicon particles.

13 . The electrode of claim 1 , wherein at least some of the silicon in the silicon particles is pure silicon.

14 . The electrode of claim 12 , wherein the pure silicon is more than 75% of the silicon in the silicon particles.

15 . The electrode of claim 1 , wherein the electrode is a silicon-dominant anode, and wherein the electrochemical cell comprises a lithium-ion cell.

16 . Silicon for use in an electrode in an electrochemical cell, comprising:

a plurality of silicon particles, wherein each silicon particle comprises a coating covering a surface of the particle.

17 . The silicon of claim 16 , wherein the coating comprises carbon based coating.

18 . The silicon of claim 17 , wherein carbon used in the carbon based coating has conductivity above 10 −3 S/cm.

19 . The silicon of claim 17 , wherein carbon used in the carbon based coating comprises one or more of 0D carbon and 1D carbon.

20 . The silicon of claim 17 , carbon used in the carbon based coating comprises one or more of particle based carbon, platelet based carbon, and fibrous carbon.

21 . The silicon of claim 16 , wherein a thickness of the coating is less than 1 micron, less than 100 nanometer, or less than 10 nanometer.

22 . The silicon of claim 16 , wherein each silicon particle has a diameter in the range of 3 μm to 10 μm, 3 μm to 15 μm, 1 μm to 20 μm, or 3 μm to 8 μm.

23 . The silicon of claim 16 , wherein each silicon particle only comprises single continuous region of silicon.

24 . The silicon of claim 16 , wherein at least some of the silicon in the silicon particles is derived from quartz.

25 . The silicon of claim 16 , wherein at least some of the silicon in the silicon particles comprises polycrystalline Si.

26 . The silicon of claim 16 , wherein at least some of the silicon in the silicon particles is elemental silicon.

27 . The silicon of claim 26 , wherein the elemental silicon is at least 70% of the silicon in the silicon particles.

28 . The silicon of claim 16 , wherein at least some of the silicon in the silicon particles is pure silicon.

29 . The silicon of claim 24 , wherein the pure silicon is more than 75% of the silicon in the silicon particles.

Assignments (2)
SECURITY INTEREST Recorded Mar 10, 2026
From: ENEVATE CORPORATION
To: MCANDREWS, HELD & MALLOY LTD.
Reel/Frame 075093/0935 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 23, 2025
From: ZHANG, QING; ANSARI, YOUNES; PARK, BENJAMIN YONG; VEGA, JOSE; CHOI, SUNG WON
To: ENEVATE CORPORATION
Reel/Frame 069978/0385 →