IP Library Granted Patent US 12,024,366
Granted Patent B2
US 12,024,366 · App. 17/971,406 · Granted Jul 2, 2024

Packing by destination for automated fulfilled goods

Inventors: John G. Lert, Jr. (Wakefield, MA); William J. Fosnight (Windham, NH)
Assignee: Walmart Apollo, LLC
B65G1/1373B65G1/10B65G1/1371G05B15/02G06Q10/087
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Quick Facts
Patent No.
US 12,024,366
App. No.
17/971,406
Granted
Jul 2, 2024
Kind
B2
Abstract

A system and method are disclosed relating to an automated store or system including an automated fulfillment section having a storage structure for storing fungible and/or non-fungible goods. The fungible and/or non-fungible goods may be retrieved from storage in response to a customer order. The system and method of the present technology allows retrieved fungible and/or non-fungible goods to be sorted and packed in accordance with stored customer preferences.

Claims (43)

1. A system for processing a purchase order for goods, the system comprising:

a central control system (CCS) configured to:

receive the purchase order of goods,

use one or more home locations where goods in the purchase order are to be stored, and

receive a designation of which goods in the purchase order go to which received home location.

2. The system of claim 1 , wherein the CCS is further configured to control transfer of the goods in the purchase order into order bags or order containers in accordance with the designated home locations.

3. The system of claim 1 , further comprising storage locations configured to store the goods used to satisfy the purchase order.

4. The system of claim 1 , further comprising a plurality of mobile robots configured to transfer containers carrying the goods to fulfill purchase order to a location where the goods are transferred into the order bags or order containers.

5. The system of claim 4 , wherein location comprises a picking workstation.

6. The system of claim 5 , where the CCS is configured to direct the one or more mobile robots of the plurality of mobile robots to transfer product containers containing the goods in the purchase order from one or more storage locations to the picking workstation.

7. The system of claim 6 , wherein the CCS is configured to direct the one or more mobile robots to transfer the product containers to the picking workstation in a sequence based on the home locations of the goods in the purchase order.

8. The system of claim 6 , wherein the CCS is configured to direct one or more mobile robots of the plurality of mobile robots to bring order totes containing the order bags or order containers to the picking workstation.

9. The system of claim 1 , wherein the CCS automatically generates a second product container or order bag when goods assigned to a given home location exceed a predefined weight.

10. The system of claim 1 , wherein the CCS is further configured to present a customer or customer proxy with an option to move goods in purchase order from one home location to another home location.

11. The system of claim 1 , wherein the home locations comprise one or more of a kitchen, refrigerator, pantry, bathroom, master bath, garage and office.

12. The system of claim 1 , wherein the CCS is configured with item compatibility rules to assign goods in the purchase order to the home location.

13. The system of claim 12 , wherein the item compatibility rules are based in part whether a good in the purchase order is a chemical versus food, and attributes of the goods in the purchase order including dimensions and weight of goods in the purchase order.

14. A system for processing a purchase order for goods, the system comprising:

a central control system (CCS) configured to:

receive the purchase order of goods,

obtain a designation of one or more home locations where goods in the purchase order are to be stored, and

determine, using characteristics of the goods, which goods in the purchase order go to which home location.

15. The system of claim 14 , wherein the characteristics used by the CCS include whether a good in the purchase order is a chemical or food.

16. The system of claim 14 , wherein the CCS is further configured to control transfer of the goods in the purchase order into order bags or order containers in accordance with the home locations.

17. The system of claim 14 , further comprising:

storage locations configured to store the goods used to satisfy the purchase order;

a picking workstation; and

a plurality of mobile robots configured to transfer containers carrying the goods to fulfill purchase order from a storage location of the storage locations to the picking workstation where the goods are transferred into the order bags or order containers.

18. The system of claim 17 , where the CCS is configured to direct one or more mobile robots of the plurality of mobile robots to transfer product containers containing the goods in the purchase order from one or more storage locations to the picking workstation.

19. The system of claim 18 , wherein the CCS is configured to direct one or more mobile robots of the plurality of mobile robots to bring order totes containing the order bags or order containers from a storage location of the storage locations to the picking workstation.

20. The system of claim 14 , wherein the home locations comprise one or more of a kitchen, refrigerator, pantry, bathroom, master bath, garage and office.

21. A system for processing a purchase order for goods, the system comprising:

a storage structure configured to store goods in a plurality of product containers at a plurality of storage locations;

a plurality of mobile robots configured to travel to the plurality of storage locations to retrieve the product containers; and

a central control system (CCS) configured to:

manage automated processes in the system,

receive the purchase order of goods,

obtain a designation of one or more home locations where goods in the purchase order are to be stored, and

obtain a designation of which goods in the purchase order go to which home location;

wherein the CCS and one or more mobile robots of the plurality of mobile robots are further configured to transfer goods in the purchase order from product containers to order bags or order containers in accordance with the designated home locations.

22. The system of claim 21 , wherein the designation of which goods go into which home location is received from a purchaser of the goods in the purchase order.

23. The system of claim 21 , wherein the designation of which goods go into which home location is determined by the CCS based on characteristics of the goods.

24. The system of claim 21 , wherein the home locations comprise one or more of a kitchen, refrigerator, pantry, bathroom, master bath, garage and office.

Assignments (7)
CORRECTION BY DECLARATION TO CLARIFY OWNERSHIP OF ERRONEOUSLY FILED TRANSACTION PREVIOUSLY RECORDED AT REEL 070290/0180 Recorded Aug 18, 2025
From: ADVANCE SYSTEMS & ROBOTICS LLC
To: SYMBOTIC LLC
Reel/Frame 072590/0278 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 21, 2025
From: WALMART APOLLO, LLC
To: WALMART ADVANCED SYSTEMS & ROBOTICS INC.
Reel/Frame 070290/0048 →
CHANGE OF NAME Recorded Feb 21, 2025
From: WALMART ADVANCED SYSTEMS & ROBOTICS INC.
To: ADVANCED SYSTEMS & ROBOTICS LLC
Reel/Frame 070290/0180 →
MERGER Recorded Feb 12, 2025
From: ADVANCED SYSTEMS & ROBOTICS LLC
To: SYMBOTIC LLC
Reel/Frame 070201/0872 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 10, 2023
From: WALMART INC.
To: WALMART APOLLO, LLC
Reel/Frame 062338/0550 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 10, 2023
From: ALERT INNOVATION INC.
To: WALMART INC.
Reel/Frame 062338/0342 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 21, 2022
From: LERT, JOHN G., JR.; FOSNIGHT, WILLIAM J.
To: ALERT INNOVATION INC.
Reel/Frame 061502/0356 →