IP Library Granted Patent US 11,933,299
Granted Patent B2
US 11,933,299 · App. 17/972,165 · Granted Mar 19, 2024

Dual drive co-rotating spinning scroll compressor or expander

Inventors: John P. D. Wilson (Denver, CO); Nathan D. Nicholas (Westminster, CO)
Assignee: Air Squared, Inc.
F04C18/023F04C29/0085F04C29/02
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Quick Facts
Patent No.
US 11,933,299
App. No.
17/972,165
Granted
Mar 19, 2024
Kind
B2
Abstract

A dual-drive co-rotating scroll device includes a housing; a first scroll rotatably mounted within the housing via a first cylindrical extension and a first plurality of bearings, and having a first axis of rotation; and a second scroll rotatably mounted within the housing via a second cylindrical extension and a second plurality of bearings, and having a second axis of rotation different than the first axis of rotation. At least one of the first cylindrical extension and the second cylindrical extension may comprise a plurality of permanent magnets and operate as a rotor of a first motor. An Oldham ring may be positioned between the first scroll and the second scroll and configured to maintain a relative angular position between the first scroll and the second scroll.

Claims (53)

1. A scroll device comprising:

a housing comprising a scroll housing, a scroll plate secured to the scroll housing, a motor housing secured to the scroll plate, and an endplate secured to the motor housing;

a first pair of dowel pin receptacles arranged at a first radial position on a mating surface of the scroll housing, the first pair of dowel pin receptacles comprising:

a first dowel pin receptacle disposed on a first radial side of the scroll housing; and

a second dowel pin receptacle disposed on a second radial side of the scroll housing, wherein a line extending between the first dowel pin receptacle and the second dowel pin receptacle passes through an axis of the scroll housing, and wherein a dimension from the first dowel pin receptacle to the axis of the scroll housing is set at a first distance; and

a second pair of dowel pin receptacles arranged at a second radial position on the mating surface of the scroll housing, the second pair of dowel pin receptacles comprising:

a third dowel pin receptacle disposed on the first radial side of the scroll housing; and

a fourth dowel pin receptacle disposed on the second radial side of the scroll housing, wherein a dimension from the third dowel pin receptacle to the axis of the scroll housing is set at a second distance that is different from the first distance, wherein the scroll plate is configured to mount to the scroll housing via locating dowel pins engaged with the scroll plate and with the first pair of dowel pin receptacles or the second pair of dowel pin receptacles, wherein a first position of the scroll plate relative to the scroll housing is set when the locating dowel pins are engaged with the first pair of dowel pin receptacles, and wherein a second position of the scroll plate relative to the scroll housing is set when the locating dowel pins are engaged with the second pair of dowel pin receptacles;

a first scroll rotatably mounted within the scroll housing via a first cylindrical extension and a first plurality of bearings, the first scroll having a first axis of rotation;

a second scroll rotatably mounted within the scroll housing via a second cylindrical extension and a second plurality of bearings, the second scroll having a second axis of rotation different than the first axis of rotation;

a first motor operably connected to the first scroll; and

a second motor operably connected to the second scroll.

2. The scroll device of claim 1 , wherein at least one of the first cylindrical extension and the second cylindrical extension comprises a plurality of permanent magnets and operates as a rotor of at least one of the first motor or the second motor.

3. The scroll device of claim 1 , further comprising an Oldham ring positioned between the first scroll and the second scroll and configured to maintain a relative angular position between the first scroll and the second scroll.

4. The scroll device of claim 1 , wherein the first plurality of bearings comprises a first bearing positioned proximate a first end of the first cylindrical extension and a second bearing positioned proximate an opposite end of the first cylindrical extension.

5. The scroll device of claim 1 , wherein the scroll plate is secured to the scroll housing via a set of alternating fasteners and a plurality of the locating dowel pins.

6. The scroll device of claim 5 , wherein the set of alternating fasteners comprises bolts.

7. A scroll device comprising:

a housing comprising a scroll housing, a scroll plate secured to the scroll housing, a motor housing secured to the scroll plate, and an endplate secured to the motor housing;

a first pair of dowel pin receptacles arranged at a first radial position on a mating surface of the scroll housing, the first pair of dowel pin receptacles comprising:

a first dowel pin receptacle disposed on a first radial side of the scroll housing; and

a second dowel pin receptacle disposed on a second radial side of the scroll housing, wherein a line extending between the first dowel pin receptacle and the second dowel pin receptacle passes through an axis of the scroll housing, and wherein a dimension from the first dowel pin receptacle to the axis of the scroll housing is set at a first distance; and

a second pair of dowel pin receptacles arranged at a second radial position on the mating surface of the scroll housing, the second pair of dowel pin receptacles comprising:

a third dowel pin receptacle disposed on the first radial side of the scroll housing; and

a fourth dowel pin receptacle disposed on the second radial side of the scroll housing, wherein a dimension from the third dowel pin receptacle to the axis of the scroll housing is set at a second distance that is different from the first distance, wherein the scroll plate is configured to mount to the scroll housing via locating dowel pins engaged with the scroll plate and with the first pair of dowel pin receptacles or the second pair of dowel pin receptacles, wherein a first position of the scroll plate relative to the scroll housing is set when the locating dowel pins are engaged with the first pair of dowel pin receptacles, and wherein a second position of the scroll plate relative to the scroll housing is set when the locating dowel pins are engaged with the second pair of dowel pin receptacles;

a first scroll rotatably mounted within the scroll housing via a first cylindrical extension and a first plurality of bearings, the first scroll having a first axis of rotation;

a second scroll rotatably mounted within the scroll housing via a second cylindrical extension and a second plurality of bearings, the second scroll having a second axis of rotation different than the first axis of rotation;

a first motor operably connected to the first scroll; and

a second motor operably connected to the second scroll,

wherein at least one of the first cylindrical extension and the second cylindrical extension comprises a plurality of permanent magnets and operates as a rotor of at least one of the first motor or the second motor; and

an Oldham ring positioned between the first scroll and the second scroll and configured to maintain a relative angular position between the first scroll and the second scroll.

8. A scroll device comprising:

a housing comprising a scroll housing, a scroll plate secured to the scroll housing, a motor housing secured to the scroll plate, and an endplate secured to the motor housing;

a first pair of dowel pin receptacles arranged at a first radial position on a mating surface of the scroll housing, the first pair of dowel pin receptacles comprising:

a first dowel pin receptacle disposed on a first radial side of the scroll housing; and

a second dowel pin receptacle disposed on a second radial side of the scroll housing, wherein a line extending between the first dowel pin receptacle and the second dowel pin receptacle passes through an axis of the scroll housing, and wherein a dimension from the first dowel pin receptacle to the axis of the scroll housing is set at a first distance;

a second pair of dowel pin receptacles arranged at a second radial position on the mating surface of the scroll housing, the second pair of dowel pin receptacles comprising:

a third dowel pin receptacle disposed on the first radial side of the scroll housing; and

a fourth dowel pin receptacle disposed on the second radial side of the scroll housing, wherein a dimension from the third dowel pin receptacle to the axis of the scroll housing is set at a second distance that is different from the first distance, wherein the scroll plate is configured to mount to the scroll housing via locating dowel pins engaged with the scroll plate and with the first pair of dowel pin receptacles or the second pair of dowel pin receptacles, wherein a first position of the scroll plate relative to the scroll housing is set when the locating dowel pins are engaged with the first pair of dowel pin receptacles, and wherein a second position of the scroll plate relative to the scroll housing is set when the locating dowel pins are engaged with the second pair of dowel pin receptacles;

a first scroll rotatably mounted within the scroll housing via a first cylindrical extension and a first plurality of bearings, the first scroll having a first axis of rotation;

a second scroll rotatably mounted within the scroll housing via a second cylindrical extension and a second plurality of bearings, the second scroll having a second axis of rotation different than the first axis of rotation;

wherein at least one of the first cylindrical extension and the second cylindrical extension comprises a plurality of permanent magnets and operates as a rotor of a first motor; and

an Oldham ring positioned between the first scroll and the second scroll and configured to maintain a relative angular position between the first scroll and the second scroll.

9. The scroll device of claim 8 , wherein the first plurality of bearings comprises a first bearing positioned proximate a first end of the first cylindrical extension and a second bearing positioned proximate an opposite end of the first cylindrical extension.

10. The scroll device of claim 8 , wherein the scroll housing comprises a first cylindrical portion and a second cylindrical portion, the first and second cylindrical portions having offset axes.

11. The scroll device of claim 8 , wherein the scroll plate comprising a working fluid inlet and the endplate comprises a working fluid outlet.

12. The scroll device of claim 8 , further comprising an oil sump for lubricating the Oldham ring.

13. The scroll device of claim 8 , wherein the Oldham ring comprises a metallic portion and a non-metallic portion.

14. The scroll device of claim 13 , wherein the non-metallic portion is replaceable.

15. The scroll device of claim 8 , wherein the scroll plate is secured to the scroll housing via a set of alternating fasteners and a plurality of the locating dowel pins.

16. The scroll device of claim 15 , wherein the set of alternating fasteners comprises bolts.

17. The scroll device of claim 8 , wherein the first motor is operably connected to the first scroll and a second motor is operably connected to the second scroll.

18. The scroll device of claim 17 , further comprising a controller for controlling an operating speed of the first motor and of the second motor.

Assignments (3)
CHANGE OF NAME Recorded Jun 13, 2025
From: AIR SQUARED, INC.
To: AIR SQUARED, LLC
Reel/Frame 072144/0860 →
CONFIRMATORY LICENSE Recorded Dec 5, 2024
From: AIR SQUARED, INC.
To: US DEPARTMENT OF ENERGY
Reel/Frame 069516/0568 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 24, 2022
From: NICHOLAS, NATHAN D.; WILSON, JOHN P.D.
To: AIR SQUARED, INC.
Reel/Frame 061517/0709 →
Continuity (5)
Division 16514639 · Jul 17, 2019
Provisional Application 62834157 · Apr 15, 2019
Provisional Application 62816715 · Mar 11, 2019
Provisional Application 62699536 · Jul 17, 2018
Related Publication 20230050093A1 · Feb 16, 2023