IP Library Granted Patent US 12,437,916
Granted Patent B2
US 12,437,916 · App. 17/972,876 · Granted Oct 7, 2025

Single package, dual current transformer for load and residual current measurement

Inventor: Kevin R. Ferguson (Dublin, OH)
Assignee: VERTIV CORPORATION
H01F38/30G01R19/0092H01F27/02
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Quick Facts
Patent No.
US 12,437,916
App. No.
17/972,876
Granted
Oct 7, 2025
Kind
B2
Abstract

The present disclosure is a system and method for measuring both load current and residual current within an electronic component. The electronic component includes a first toroidal core for measuring load current and a second toroidal core for measuring residual current, all enclosed within a housing. The system facilitates the measurement of load current and residual current in a small form factor and may be configured to replace legacy electronic components that measure only load current.

Claims (31)

1. A system comprising:

a housing defining:

a first port configured to accept a first conductor; and

a second port configured to accept a second conductor;

a first toroidal core disposed within the housing and configured to encircle the first port and the first conductor, the first toroidal core configured to facilitate measurement of a load current; and

a second toroidal core disposed within the housing and adjacent to the first toroidal core configured to encircle the first port and the second port and thereby further encircle the first conductor and the second conductor, the second toroidal core configured to facilitate measurement of a residual current of a voltage direct current (VDC) circuit, the housing at least partially enclosing the first toroidal core and the second toroidal core.

2. The system of claim 1 , further comprising the first and second conductor, wherein the first and second conductor are electrically coupled to the VDC circuit.

3. The system of claim 1 , wherein the second toroidal core is configured as an obround toroidal core.

4. The system of claim 1 , wherein at least one of the first toroidal core or the second toroidal core comprises a nanocrystalline alloy.

5. The system of claim 1 , wherein the housing is configured to enclose the first toroidal core and the second toroidal core, wherein the housing further comprises a first hollow cylinder and a second hollow cylinder, the first hollow cylinder defining a border of the first port, the second hollow cylinder defining a border of the second port.

6. The system of claim 1 , further comprising at least two pins configured to connect to two leads of at least one of the first toroidal core or the second toroidal core, the at least two pins further configured to electrically and mechanically couple the system to a wiring board.

7. The system of claim 1 , further comprising at least one burden resistor electrically coupled to at least one of the first toroidal core or the second toroidal core.

8. The system of claim 7 , wherein the at least one burden resistor is disposed within the housing.

9. The system of claim 1 , wherein the first toroidal core is configured as a circular toroidal core.

10. A system comprising:

a housing comprising:

a first hollow cylinder which is a border of a first port configured to accept a first conductor; and

a second hollow cylinder which is a border of a second port configured to accept a second conductor;

a first toroidal core disposed within the housing and configured to encircle the first conductor, the first toroidal core configured to facilitate measurement of a load current;

a second toroidal core disposed within the housing and adjacent to the first toroidal core configured to encircle the first conductor and the second conductor, the second toroidal core configured to facilitate measurement of a residual current of a voltage direct current (VDC) circuit, the housing at least partially enclosing the first toroidal core and the second toroidal core; and

at least two pins configured to connect to two leads of at least one of the first toroidal core or the second toroidal core, the at least two pins further configured to electrically and mechanically couple the system to a wiring board.

11. The system of claim 10 , further comprising the first and second conductor, wherein the first and second conductor are electrically coupled to the VDC circuit.

12. The system of claim 10 , wherein the second toroidal core is configured as an obround toroidal core.

13. The system of claim 10 , wherein at least one of the first toroidal core or the second toroidal core comprises a nanocrystalline alloy.

14. The system of claim 10 , further comprising at least one burden resistor electrically coupled to at least one of the first toroidal core or the second toroidal core.

15. The system of claim 14 , wherein the at least one burden resistor is disposed within the housing.

16. The system of claim 10 , wherein the first toroidal core is configured as a circular toroidal core.

17. The system of claim 10 , further comprising a first detector coupled to the first toroidal core and configured to measure the load current.

18. The system of claim 10 , further comprising a second detector coupled to the second toroidal core and configured to measure the residual current.

19. The system of claim 1 , wherein the first toroidal core is configured to facilitate measurement of a load current of the first conductor, and wherein the second toroidal core is configured to facilitate measurement of a residual current of the first conductor and the second conductor.

20. The system of claim 10 , wherein the first toroidal core is configured to facilitate measurement of a load current of the first conductor, and wherein the second toroidal core is configured to facilitate measurement of a residual current of the first conductor and the second conductor.

Assignments (3)
PATENT SECURITY AGREEMENT (TERM) Recorded Feb 15, 2024
From: VERTIV CORPORATION; VERTIV IT SYSTEMS, INC.
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 066601/0398 →
CORRECTIVE ASSIGNMENT TO CORRECT THE THE INVENTOR'S NAME PREVIOUSLY RECORDED AT REEL: 061709 FRAME: 0833. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Dec 8, 2022
From: FERGUSON, KEVIN R.
To: VERTIV CORPORATION
Reel/Frame 062094/0543 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 9, 2022
From: FERGUSON, KEVIN R. R.
To: VERTIV CORPORATION
Reel/Frame 061709/0833 →