IP Library Granted Patent US 11,973,157
Granted Patent B2
US 11,973,157 · App. 17/980,440 · Granted Apr 30, 2024

Metallization and stringing for back-contact solar cells

Inventor: Akira Terao (San Jose, CA)
Assignee: Maxeon Solar Pte. Ltd.
H01L31/0504H01L31/022441Y02E10/50
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,973,157
App. No.
17/980,440
Granted
Apr 30, 2024
Kind
B2
Abstract

Metallization and stringing methods for back-contact solar cells, and resulting solar cells, are described. In an example, in one embodiment, a method involves aligning conductive wires over the back sides of adjacent solar cells, wherein the wires are aligned substantially parallel to P-type and N-type doped diffusion regions of the solar cells. The method involves bonding the wires to the back side of each of the solar cells over the P-type and N-type doped diffusion regions. The method further includes cutting every other one of the wires between each adjacent pair of the solar cells.

Claims (15)

1. A method of electrically coupling solar cells, the method comprising:

aligning conductive wires over back sides of adjacent solar cells, wherein the conductive wires are aligned substantially parallel to P-type and N-type doped diffusion regions of the solar cells, and wherein aligning the conductive wires comprises using a wire support included in a system for stringing solar cells;

bonding the conductive wires to the back side of each of the solar cells over the P-type and N-type doped diffusion regions, wherein bonding the conductive wires comprises using a welder included in the system for stringing solar cells, the welder downstream from and vertically beneath the wire support in the system for stringing solar cells;

subsequent to bonding the conductive wires to the backside of each of the solar cells, cutting every other one of the conductive wires between each adjacent pair of the solar cells, wherein cutting every other one of the conductive wires comprises using a first cutter included in the system for stringing solar cells, the first cutter downstream from the welder in the system for stringing solar cells; and

subsequent to cutting every other one of the conductive wires, severing all of the conductive wires at an end of a solar string, wherein severing all of the conductive wires comprises using a second cutter included in the system for stringing solar cells, the second cutter downstream from the first cutter in the system for stringing solar cells.

2. The method of claim 1 , wherein aligning the conductive wires comprises aligning the conductive wires substantially parallel to a first edge of each of the plurality of solar cells.

3. The method of claim 1 , wherein aligning the conductive wires comprises aligning the conductive wires at a non-zero angle relative to edges of each of the plurality of solar cells, wherein the P-type doped diffusion regions and the N-type doped diffusion regions are at the non-zero angle relative to edges of each of the plurality of solar cells.

4. The method of claim 1 , wherein cutting every other one of the conductive wires comprises cutting the conductive wires to electrically couple at most two solar cells together in series with a given cut section of wire, wherein the given cut section of wire is to connect the P-type doped diffusion regions of one of the two solar cells to the N-type doped diffusion regions of the other of the two solar cells.

5. The method of claim 1 , wherein the electrically coupled solar cells form a string of solar cells, the method further comprising:

electrically coupling a conductive busbar with each wire bonded to an end solar cell of the string;

cutting every other one of the conductive wires between the conductive busbar and the end solar cell; and

electrically coupling the conductive busbar with another string of solar cells.

6. The method of claim 5 , wherein cutting every other one of the conductive wires between the conductive busbar and the end solar cell comprises electrically coupling a single solar cell of the string of solar cells with the conductive busbar.

7. The method of claim 1 , further comprising attaching a non-conductive shield to back sides of the solar cells between each adjacent pair of the solar cells, hiding exposed sections of the conductive wires when viewed from front sides of the solar cells.

8. The method of claim 1 , wherein cutting the every other one of the conductive wires between each adjacent pair of the solar cells comprises cutting the every other one of the conductive wires with a laser or blade.

Assignments (6)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 8, 2025
From: TOTALENERGIES SE; TOTALENERGIES SOLAR INTL
To: MAXEON SOLAR PTE. LTD.
Reel/Frame 073059/0081 →
SECURITY INTEREST Recorded Jun 27, 2024
From: MAXEON SOLAR PTE. LTD.
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 067924/0062 →
SECOND LIEN SECURITY INTEREST AGREEMENT Recorded Jun 26, 2024
From: MAXEON SOLAR PTE. LTD
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 071343/0553 →
SECURITY INTEREST Recorded Jun 5, 2024
From: MAXEON SOLAR PTE. LTD.
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 067637/0598 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 23, 2023
From: SUNPOWER CORPORATION
To: MAXEON SOLAR PTE. LTD.
Reel/Frame 064679/0845 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 4, 2022
From: TERAO, AKIRA
To: SUNPOWER CORPORATION
Reel/Frame 061661/0962 →
Continuity (2)
Division 14752750 · Jun 26, 2015
Related Publication 20230055900A1 · Feb 23, 2023