Stowable bed
A self-inflating stowable bed. The bed includes one or more self-inflating chambers, with each of the self-inflating chambers having one or more polyurethane foam sections therein, with the chamber defined between a first air impervious layer and a second air impervious layer. The self-inflating bed may be evacuated by a household or shop vacuum, and then sealed, rolled or folded, and easily stored or shipped. The polyurethane foam sections may be provided with different members having different indentation force deflection specifications suitable for bed portions and edge of bed portions.
1. A self-inflating bed, comprising:
one or more self-inflating chambers having a length L C , each of said one or more self-inflating chambers defined between a first air impervious layer and a second air impervious layer, said first air impervious layer and said second air impervious layer each comprising a thermoplastic material having an internal side and an external side, and a thickness T of between one (1) mil (0.001 inches) and twelve (12) mils (0.012 inches), wherein each of the one or more self-inflating chambers further comprises a vacuum port valve;
a first bonding layer adhered to said internal side of said first air impervious layer, and a second bonding layer adhered to said internal side of said second air impervious layer, each of said first bonding layer and said second bonding layer comprising an extruded bonding composition having a finished thickness 8 of between one-half (½) mil (0.0005 inches) and six (6) mils (0.006 inches);
one or more polyurethane foam sections along the length L C , wherein said one or more polyurethane foam sections are affixed to said first bonding layer and to said second bonding layer, and wherein said one or more polyurethane foam sections comprises an interior portion having a twenty five percent (25%) indentation force-deflection factor, as measured by ASTM standard D3574, and said interior portion further comprising a perimeter;
an edge portion, the edge portion extending outward from said perimeter, wherein at least some of said edge portion comprises a polyurethane foam layer having a twenty five percent (25%) indentation force-deflection factor as measured by ASTM standard D3574,
wherein a ratio of the edge portion indention force deflection factor divided by the interior portion force deflection factor is in a range of from one point zero (1.0) to eight point five (8.5); and
wherein the edge portion and the one or more polyurethane foam sections are both within at least one of the self-inflating chambers.
2. A self-inflating bed as set forth in claim 1 , wherein said first air impervious layer and said second air impervious layer each comprise the thermoplastic material having the internal side and the external side, wherein the thickness T is between two (2) mils (0.002 inches) and five (5) mils (0.005 inches).
3. A self-inflating bed as set forth in claim 1 , wherein each of said first bonding layer and said second bonding layer comprising an extruded bonding composition having a finished thickness B of between one (1) mil (0.001 inch) and four (4) mils (0.004 inches).
4. A self-inflating bed as set forth in claim 1 , wherein the ratio of the edge portion indention force deflection factor divided by the interior portion force deflection factor is in a range of from one point one six (1.16) to eight point three (8.3).
5. A self-inflating bed as set forth in claim 1 , wherein the ratio of the edge portion indention force deflection factor divided by the interior portion force deflection factor is in a range of from one point four (1.4) to two point eight (2.8).
6. A self-inflating bed as set forth in claim 1 , wherein the edge portion has a width E of from three (3) inches to five (5) inches.
7. A self-inflating bed as set forth in claim 1 , wherein said edge portion extends inwardly from said perimeter for a distance E of at least three (3) inches.
8. A self-inflating bed as set forth in claim 1 , wherein said first bonding layer, or said second bonding layer, or both, comprises polyurethane.
9. A self-inflating bed as set forth in claim 1 , wherein at least one of the one or more polyurethane foam sections in said interior portion comprises open cell polyurethane foam.
10. A self-inflating bed as set forth in claim 1 , further comprising a perimeter air impervious layer located adjacent the perimeter of the one or more polyurethane foam sections, the perimeter air impervious layer sealingly affixed to (a) the first air impervious layer, and (b) to the second air impervious layer, and wherein the perimeter air impervious layer is spaced apart from, and remains unbonded to, the one or more polyurethane foam sections.
11. A self-inflating bed as set forth in claim 10 , wherein the perimeter air impervious layer comprises a first flange, and wherein the first flange is sealingly joined with the first air impervious layer.
12. A self-inflating bed as set forth in claim 11 , wherein the perimeter air impervious layer comprises a second flange, and wherein the second flange is sealingly joined with the second air impervious layer.
13. A self-inflating bed as set forth in claim 11 , wherein the perimeter air impervious layer comprises a second flange, and wherein the second flange is sealingly joined with the second air impervious layer, and wherein the second flange comprises a polyurethane film.
14. A self-inflating bed as set forth in claim 1 , wherein at least one of said one or more self-inflating chambers further comprise a vacuum valve having a vacuum connection port, said vacuum connection port sized and shaped for connection to a household vacuum device, so that said self-inflating bed is configured to be deflated by drawing a vacuum through said vacuum valve.
15. A self-inflating bed as set forth in claim 14 , wherein said vacuum connection port has an inside diameter of one inch (1″), or more.
16. A self-inflating bed as set forth in claim 14 , wherein said vacuum connection port has an inside diameter of between one inch (1″) and two inches (2″).
17. A self-inflating bed, comprising:
one or more self-inflating chambers having a length L C , each of said one or more self-inflating chambers defined between a first air impervious layer and a second air impervious layer, said first air impervious layer and said second air impervious layer each comprising a thermoplastic material having an internal side and an external side, said first air impervious layer and said second air impervious layer each comprising a material selected from a group comprising
(a) woven fabric, (b) non-woven fabric, (c) knitted fabric, and (d) polyvinylchloride sheet material, or (e) flexible polymer or copolymer plastic sheet material;
a first bonding layer adhered to said internal side of said first air impervious layer, and a second bonding layer adhered to said internal side of said second air impervious layer, each of said first bonding layer and said second bonding layer comprising an extruded bonding composition having a finished thickness B of between one-half (½) mil (0.0005 inches) and six (6) mils {0.006 inches), wherein each of the one or more self-inflating chambers further comprises a vacuum port valve;
one or more polyurethane foam sections comprising an interior portion having a perimeter;
an edge portion, the edge portion comprising said one or more polyurethane foam sections located adjacent to at least a portion of the perimeter;
wherein the one or more polyurethane foam sections comprising the interior portion have a twenty five percent (25%) indentation force-deflection factor, as measured by ASTM standard D3574;
wherein the edge portion has a twenty five percent (25%) indentation force-deflection factor as measured by ASTM standard D3574, and
wherein a ratio of the edge portion indention force deflection factor divided by the interior portion force deflection factor is in a range of from one point zero (1.0) to eight point five (8.5), and
wherein the edge portion and the one or more polyurethane foam sections are both within at least one of the self-inflating chambers.
18. A self-inflating bed as set forth in claim 17 , wherein the ratio of the edge portion indention force deflection factor divided by the interior portion force deflection factor is in the range of from one point one six (1.16) to eight point three (8.3).
19. A self-inflating bed as set forth in claim 17 , wherein the ratio of the edge portion indention force deflection factor divided by the interior portion force deflection factor is in the range of from one point four (1.4) to two point eight (2.8).
20. A self-inflating bed as set forth in claim 19 , further comprising a perimeter air impervious layer located adjacent the perimeter of the one or more polyurethane foam sections, the perimeter air impervious layer sealingly affixed to (a) the first air impervious layer, and (b) to the second air impervious layer, and wherein the perimeter air impervious layer is spaced apart from, and remains unbonded to, the one or more polyurethane foam sections.