Indirect weight measurement systems and processes
According to one aspect, this disclosure describes a novel indirect weight sensing device, systems, and related processes. In at least one embodiment, the present systems include one or more springs with known properties, at least one metal plate on which the springs are fastened and through which the container load is transferred from the container to the ground, a spring deformation sensor by which spring deformation is reckoned, a digital level by which general orientation of the upper plate is determined relative to the ground, a computing unit to collect and process data from the spring deformation sensor and digital level, and an antenna or other such hardware to wirelessly connect to another device and interface with the computing unit.
1 . An indirect weight measuring device comprising:
a housing comprising a top plate and a bottom plate;
a spring operatively connected to the top plate and bottom plate;
a spring deformation sensor within the housing and configured for measuring an amount deformation of the spring;
a digital level fixed to the top plate and configured for measuring an angle of inclination of the top plate; and
a computing device comprising at least one processor, wherein the at least one processor is configured for:
receiving an indication of the amount of deformation of the spring from the spring deformation sensor;
receiving an indication of the angle of inclination of the top plate;
generating a data package comprising the indication of the amount of deformation of the spring and the indication of the angle of inclination of the top plate; and
transmitting the data package via a network to a backend system for computing a weight of a container in contact with the housing based in least in part on:
a weight determined by comparing the indication of the amount of deformation of the spring to pre-stored data associated with characteristics of the spring; and
the angle of inclination of the top plate.
2 . The indirect weight measuring device of claim 1 , wherein the housing comprises a bar shape.
3 . The indirect weight measuring device of claim 2 , wherein the housing comprises a first area comprising metal components for contacting the container.
4 . The indirect weight measuring device of claim 3 , wherein the housing comprises a second area comprising plastic components and including the computing device for transmitting the data package through the plastic components.
5 . The indirect weight measuring device of claim 1 , wherein the housing is affixed to the container.
6 . The indirect weight measuring device of claim 5 , wherein the housing is bolted to the container.
7 . The indirect weight measuring device of claim 5 , wherein the housing is welded to the container.
8 . The indirect weight measuring device of claim 1 , wherein the housing further comprises at least one stand-off for preventing the spring from bottoming out.
9 . The indirect weight measuring device of claim 1 , wherein the spring deformation sensor comprises a strain gauge.
10 . The indirect weight measuring device of claim 1 , wherein the spring deformation sensor comprises a distance sensor or an angular sensor.
11 . The indirect weight measuring device of claim 1 , wherein the housing is weather-proof.
12 . The indirect weight measuring device of claim 11 , wherein the housing comprises one or more seals to prevent water from entering the housing.
13 . The indirect weight measuring device of claim 1 , wherein the housing comprises vibration dampening adhesive.
14 . The indirect weight measuring device of claim 1 , further comprising a temperature sensor within the housing and configured for measuring a temperature within the housing.
15 . The indirect weight measuring device of claim 14 , wherein:
the at least one processor is further configured for receiving an indication of the temperature within the housing from the temperature sensor;
the data package further comprises the indication of the temperature; and
the weight is determined by comparing the indication of the amount of deformation of the spring and the indication of temperature to pre-stored data associated with characteristics of the spring.
16 . A system for indirectly computing a weight of a container comprising:
a device comprising:
a housing comprising a top plate and a bottom plate;
a spring operatively connected to the top plate and bottom plate;
a spring deformation sensor within the housing and configured for measuring an amount deformation of the spring; and
a digital level fixed to the top plate and configured for measuring an angle of inclination of the top plate;
a memory storing predetermined characteristics of a spring type of the spring, the predetermined characteristics comprising:
deformation characteristics of the spring type under a plurality of conditions; and
a plurality of deformation values associated with the deformation characteristics; and
at least one processor operatively connected to the memory, the at least one processor configured for:
receiving a data package from the device, wherein the device is in contact with a container loaded with material, the data package comprising:
a deformation value associated with the spring;
an angle of inclination of the container relative to a surface;
computing a weight for a load of material based at least in part on characterizing the received deformation value as one of the plurality of deformation values stored in memory;
modifying the weight of the load of material based on the computed weight for the load of material and the angle of inclination of the container; and
displaying the modified weight of the load of material on a display screen.
17 . The system of claim 16 , wherein the plurality of conditions include a duration of time between compressions.
18 . The system of claim 17 , wherein the received deformation value is different than a previously received deformation value for the load of material stored in memory.
19 . The system of claim 18 , wherein a first condition of the plurality of conditions comprises a duration of time between receiving different deformation values.
20 . The system of claim 19 , wherein:
the at least one processor is further configured for computing a duration of time between the receiving the deformation value and receiving the previously received deformation value; and
characterizing the received deformation value as one of the plurality of deformation values stored in memory is based on the duration of time.
21 . The system of claim 20 , wherein a second condition of the plurality of conditions comprises an amount of time between a time when the modified weight of the load of material is equal to zero and a current time.
22 . The system of claim 21 , wherein characterizing the received deformation value as one of the plurality of deformation values stored in memory is based on the amount of time.
23 . The system of claim 22 , wherein a third condition of the plurality of conditions comprises a number of changes in the modified weight of the load of material.
24 . The system of claim 23 , wherein characterizing the received deformation value as one of the plurality of deformation values stored in memory is based on the number of changes in the modified weight of the load of material.
25 . The system of claim 24 , wherein a forth condition of the plurality of conditions comprises a plurality of temperatures associated with the spring type.
26 . The system of claim 25 , wherein:
the data package further comprises a temperature value; and
characterizing the received deformation value as one of the plurality of deformation values stored in memory is based on the temperature value and the plurality of temperatures associated with the type of spring.