SCADA web HMI system
A drawing creating device generates HMI configuration data for a system monitoring screen from a network configuration diagram drawn by drag-and-drop operation. An HMI server device executes a system monitoring process by applying HMI configuration data to a predetermined server runtime library, and transmits a display signal according to the communication status of a monitored device. An HMI client device draws the system monitoring screen on a web browser and changes the display statuses of the parts positioned on the system monitoring screen according to the received display signal. According to the present invention, the system monitoring function of an industrial plant can be implemented in a non-programmable graphical manner.
1. A SCADA web HMI system comprising a drawing creating device, an HMI server device, and an HMI client device, the SCADA web HMI system being connected to industrial equipment that constitutes an industrial plant and a line concentrator, wherein:
the drawing creating device is configured to:
display a stencil area where a server part corresponding to the HMI server device, a client part corresponding to the HMI client device, an industrial equipment part corresponding to the industrial equipment, a HUB part corresponding to the line concentrator, and a cable part corresponding to a communication cable are arranged;
display a drafting area where a network configuration diagram showing that the server part, the client part, and the industrial equipment part are connected to the HUB part via the cable part can be drawn by dragging-and-dropping and positioning each part arranged in the stencil area; and
based on the network configuration diagram drawn in the drafting area, generate HMI configuration data associated with vector image information on a system monitoring screen on which parts constituting the network configuration diagram are positioned, IP address information on the parts positioned on the system monitoring screen, and inter-part connection information on the parts positioned on the system monitoring screen,
the HMI server device is configured to:
apply the HMI configuration data to a server runtime library in which monitoring schemes are predetermined for a group of devices including the HMI client device, the industrial equipment, and the line concentrator, thereby executing a system monitoring process for monitoring a communication status of each device of the group; and
transmit a display signal according to the communication status of each device of the group monitored by the system monitoring process, to the HMI client device,
the HMI client device is configured to:
run a web browser,
wherein the web browser is configured to:
draw the system monitoring screen based on the vector image information received from the HMI server device; and
change display statuses of the parts positioned on the system monitoring screen according to the received display signal.
2. The SCADA web HMI system according to claim 1 ,
wherein the system monitoring process monitors the communication status of each device of the group such that a constraint condition that monitoring frequency for the industrial equipment is lower than monitoring frequency for the HMI client device is met.
3. The SCADA web HMI system according to claim 1 , wherein:
the HMI server device is configured to execute an alarm management process to transmit an alarm signal to the web browser when the communication status of each device of the group monitored by the system monitoring process is abnormal; and
the web browser is configured to display contents of the alarm signal even when the system monitoring screen is not drawn.
4. The SCADA web HMI system according to claim 1 ,
wherein the system monitoring process estimates that the communication status of the line concentrator is normal when the communication status of at least one device in the group of devices is normal.
5. The SCADA web HMI system according to claim 1 ,
wherein the system monitoring process estimates that the communication status of the line concentrator is abnormal when the communication statuses of all devices connected to the line concentrator are abnormal.
6. The SCADA web HMI system according to claim 1 ,
wherein the system monitoring process estimates that the communication status of the communication cable is normal when the communication statuses of both of devices connected to both ends of the communication cable are normal.
7. The SCADA web HMI system according to claim 1 ,
wherein the system monitoring process estimates that the communication status of the communication cable is abnormal when the communication status of at least one of devices connected to both ends of the communication cable is abnormal.
8. The SCADA web HMI system according to claim 1 ,
wherein the system monitoring process estimates that an actual path from the HMI server device to the industrial equipment is different from a path from the server part to the industrial equipment part drawn on the system monitoring screen, and transmits the display signal indicating a wiring anomaly when the communication status of the line concentrator is abnormal and the communication status of the industrial equipment is normal.
9. The SCADA web HMI system according to claim 2 ,
wherein the system monitoring process estimates that the communication status of the communication cable is abnormal when the communication status of at least one of devices connected to both ends of the communication cable is abnormal.
10. The SCADA web HMI system according to claim 3 ,
wherein the system monitoring process estimates that the communication status of the communication cable is abnormal when the communication status of at least one of devices connected to both ends of the communication cable is abnormal.
11. The SCADA web HMI system according to claim 4 ,
wherein the system monitoring process estimates that the communication status of the communication cable is abnormal when the communication status of at least one of devices connected to both ends of the communication cable is abnormal.
12. The SCADA web HMI system according to claim 5 ,
wherein the system monitoring process estimates that the communication status of the communication cable is abnormal when the communication status of at least one of devices connected to both ends of the communication cable is abnormal.
13. The SCADA web HMI system according to claim 6 ,
wherein the system monitoring process estimates that the communication status of the communication cable is abnormal when the communication status of at least one of devices connected to both ends of the communication cable is abnormal.
14. The SCADA web HMI system according to claim 2 ,
wherein the system monitoring process estimates that an actual path from the HMI server device to the industrial equipment is different from a path from the server part to the industrial equipment part drawn on the system monitoring screen, and transmits the display signal indicating a wiring anomaly when the communication status of the line concentrator is abnormal and the communication status of the industrial equipment is normal.
15. The SCADA web HMI system according to claim 3 ,
wherein the system monitoring process estimates that an actual path from the HMI server device to the industrial equipment is different from a path from the server part to the industrial equipment part drawn on the system monitoring screen, and transmits the display signal indicating a wiring anomaly when the communication status of the line concentrator is abnormal and the communication status of the industrial equipment is normal.
16. The SCADA web HMI system according to claim 4 ,
wherein the system monitoring process estimates that an actual path from the HMI server device to the industrial equipment is different from a path from the server part to the industrial equipment part drawn on the system monitoring screen, and transmits the display signal indicating a wiring anomaly when the communication status of the line concentrator is abnormal and the communication status of the industrial equipment is normal.
17. The SCADA web HMI system according to claim 5 ,
wherein the system monitoring process estimates that an actual path from the HMI server device to the industrial equipment is different from a path from the server part to the industrial equipment part drawn on the system monitoring screen, and transmits the display signal indicating a wiring anomaly when the communication status of the line concentrator is abnormal and the communication status of the industrial equipment is normal.
18. The SCADA web HMI system according to claim 6 ,
wherein the system monitoring process estimates that an actual path from the HMI server device to the industrial equipment is different from a path from the server part to the industrial equipment part drawn on the system monitoring screen, and transmits the display signal indicating a wiring anomaly when the communication status of the line concentrator is abnormal and the communication status of the industrial equipment is normal.
19. The SCADA web HMI system according to claim 7 ,
wherein the system monitoring process estimates that an actual path from the HMI server device to the industrial equipment is different from a path from the server part to the industrial equipment part drawn on the system monitoring screen, and transmits the display signal indicating a wiring anomaly when the communication status of the line concentrator is abnormal and the communication status of the industrial equipment is normal.