IP Library Granted Patent US 12,551,877
Granted Patent B2
US 12,551,877 · App. 18/008,860 · Granted Feb 17, 2026

Exhaust gas purification catalyst

Inventor: Tasuku Komanoya (Saitama, JP)
Assignee: Mitsui Kinzoku Company, Limited
B01J33/00B01D53/9413B01J23/63B01J35/56B01J35/70F01N3/2825B01D2255/1021B01D2255/1025B01D2255/2092B01D2255/407B01D2255/90B01D2257/404B01J35/34B01J2235/00B01J2235/15B01J2235/30F01N2330/06F01N2370/02
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,551,877
App. No.
18/008,860
Granted
Feb 17, 2026
Kind
B2
Abstract

Provided is an exhaust gas purification catalyst that suppresses phosphorus poisoning and improves long-term durability. The exhaust gas purification catalyst includes a phosphorus collection layer and a catalyst layer containing at least one precious metal element M p selected from the group consisting of Pt, Pd, and Rh, wherein the phosphorus collection layer is arranged on the upper layer side and/or the upstream side with respect to the catalyst layer; the phosphorus collection layer contains a composite oxide containing Al and an alkaline earth metal element M a that includes Mg and that may include at least one selected from the group consisting of Ca, Sr, and Ba, and having a cubic spinel structure belonging to the space group Fd-3m; the composite oxide has a M a /Al molar ratio in a range of 0.02 or more and 0.60 or less; and the composite oxide has a peak derived from the cubic spinel structure belonging to the space group Fd-3m of the composite oxide between a diffraction angle 2θx M a O that is a position of a peak derived from an alkaline earth metal oxide M a O and a diffraction angle 2θx Al2O3 that is a position of a peak derived from an aluminum oxide Al 2 O 3 in an X-ray diffraction spectrum.

Claims (11)

1 . An exhaust gas purification catalyst comprising a phosphorus collection layer and a catalyst layer containing at least one precious metal element M p selected from the group consisting of Pt, Pd, and Rh,

wherein the phosphorus collection layer is arranged on the upper layer side and/or the upstream side with respect to the catalyst layer;

the phosphorus collection layer comprises a composite oxide containing Al and an alkaline earth metal element M a that includes Mg and at least one selected from the group consisting of Ca, Sr, and Ba other than Mg, and having a cubic spinel structure belonging to the space group Fd-3m;

the composite oxide has a molar ratio (M a /Al molar ratio) of the M a element to the Al element in a range of 0.02 or more and 0.60 or less;

the composite oxide has a peak derived from the cubic spinel structure belonging to the space group Fd-3m of the composite oxide between a diffraction angle 2θx M a O that is a position of a peak derived from an alkaline earth metal oxide M a O and a diffraction angle 2θx Al2O3 that is a position of a peak derived from an aluminum oxide Al 2 O 3 in an X-ray diffraction spectrum of the composite oxide; and

the alkaline earth metal element other than Mg has a content of 10 atm % or less in terms of an elemental composition percentage relative to the total amount of Mg and the alkaline earth metal element other than Mg contained in the composite oxide.

2 . The exhaust gas purification catalyst according to claim 1 , wherein the phosphorus collection layer has a peak intensity ratio (I M a O /I s ) of an intensity I M a O of the peak derived from the alkaline earth metal oxide M a O to an intensity Is of the peak derived from the cubic spinel structure belonging to the space group Fd-3m of the composite oxide being 2.0 or less in an X-ray diffraction spectrum of the composite oxide contained in the phosphorus collection layer.

3 . The exhaust gas purification catalyst according to claim 1 , comprising a substrate, wherein the phosphorus collection layer is arranged on the substrate at a position that comes into contact with exhaust gases prior to the catalyst layer.

4 . The exhaust gas purification catalyst according to claim 1 , wherein the phosphorus collection layer comprises substantially no precious metal element.

5 . The exhaust gas purification catalyst according to claim 2 , comprising a substrate, wherein the phosphorus collection layer is arranged on the substrate at a position that comes into contact with exhaust gases prior to the catalyst layer.

6 . The exhaust gas purification catalyst according to claim 2 , wherein the phosphorus collection layer comprises substantially no precious metal element.

Assignments (2)
CHANGE OF NAME Recorded May 29, 2026
From: MITSUI MINING & SMELTING CO., LTD.
To: MITSUI KINZOKU COMPANY, LIMITED
Reel/Frame 075796/0541 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 21, 2022
From: KOMANOYA, TASUKU
To: MITSUI MINING & SMELTING CO., LTD.
Reel/Frame 062169/0490 →
Priority Claims (1)
JP 2020-107189 · Jun 22, 2020 · national
Continuity (1)
Related Publication 20230294084A1 · Sep 21, 2023
References Cited (8)
US 20050164879A1 · Chen · 2005 [cited by applicant]
US 20210180500A1 · Huennekes · 2021 [cited by examiner]
JP 2008516768A · 2008 [cited by applicant]
JP 201566516A · 2015 [cited by applicant]
JP 2015188881A · 2015 [cited by applicant]
JP 2018171615A · 2018 [cited by applicant]
WO 2006044974A1 · 2006 [cited by applicant]
International Search Report (ISR) dated Jul. 20, 2021 filed in PCT/JP2021/022974. [cited by applicant]