IP Library Granted Patent US 12,305,074
Granted Patent B2
US 12,305,074 · App. 18/011,372 · Granted May 20, 2025

Corrosion-resistant member

Inventors: So Miyaishi (Tokyo, JP); Masahiro Okubo (Tokyo, JP); Masayuki Yoshimura (Tokyo, JP); Wataru Sakane (Tokyo, JP); Teppei Tanaka (Tokyo, JP); Saeko Nakamura (Tokyo, JP); Takuya Imai (Tokyo, JP); Tetsuo Sakurai (Tokyo, JP); Koyuki Mesuda (Tokyo, JP)
Assignee: Resonac Corporation
C09D5/084C09D1/00C09D5/002
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Quick Facts
Patent No.
US 12,305,074
App. No.
18/011,372
Granted
May 20, 2025
Kind
B2
Abstract

There is provided a corrosion-resistant member in which a corrosion-resistant coating film is less likely to peel off from a base material even when the corrosion-resistant member is subjected to a thermal history. The corrosion-resistant member includes: a base material ( 10 ) containing aluminum or an aluminum alloy; and a corrosion-resistant coating film ( 20 ) formed on the surface of the base material ( 10 ), in which the corrosion-resistant coating film ( 20 ) contains aluminum fluoride hydroxide AlF 3-x (OH) x in which a space group belongs to R-3c, and x in the chemical formula is 0.05 or more and 1.00 or less.

Claims (20)

1. A corrosion-resistant member comprising:

a base material containing aluminum or an aluminum alloy; and

a corrosion-resistant coating film formed on a surface of the base material, wherein the corrosion-resistant coating film contains aluminum fluoride hydroxide AlF 3-x (OH) x in which a space group belongs to R-3c, and x in the AlF 3-x (OH) x is 0.05 or more and 1.00 or less.

2. The corrosion-resistant member according to claim 1 , wherein x in the AlF 3-x (OH) x is 0.10 or more and 0.70 or less.

3. The corrosion-resistant member according to claim 2 , wherein a half width of a maximum intensity peak obtained by analyzing the aluminum fluoride hydroxide by an X-ray diffraction method is 0.50° or less.

4. The corrosion-resistant member according to claim 2 , wherein

the base material contains an aluminum alloy containing magnesium, and

an intermediate layer containing magnesium fluoride is arranged between the base material and the corrosion-resistant coating film.

5. The corrosion-resistant member according to claim 1 , wherein x in the AlF 3-x (OH) x is 0.15 or more and 0.50 or less.

6. The corrosion-resistant member according to claim 5 , wherein a half width of a maximum intensity peak obtained by analyzing the aluminum fluoride hydroxide by an X-ray diffraction method is 0.50° or less.

7. The corrosion-resistant member according to claim 5 , wherein

the base material contains an aluminum alloy containing magnesium, and

an intermediate layer containing magnesium fluoride is arranged between the base material and the corrosion-resistant coating film.

8. The corrosion-resistant member according to claim 1 , wherein a half width of a maximum intensity peak obtained by analyzing the aluminum fluoride hydroxide by an X-ray diffraction method is 0.50° or less.

9. The corrosion-resistant member according to claim 8 , wherein

the base material contains an aluminum alloy containing magnesium, and

an intermediate layer containing magnesium fluoride is arranged between the base material and the corrosion-resistant coating film.

10. The corrosion-resistant member according to claim 1 , wherein

the base material contains an aluminum alloy containing magnesium, and

an intermediate layer containing magnesium fluoride is arranged between the base material and the corrosion-resistant coating film.

Assignments (2)
CHANGE OF NAME Recorded Nov 15, 2023
From: SHOWA DENKO K.K.
To: RESONAC CORPORATION
Reel/Frame 065593/0496 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 19, 2022
From: MIYAISHI, SO; OKUBO, MASAHIRO; YOSHIMURA, MASAYUKI; SAKANE, WATARU; TANAKA, TEPPEI; NAKAMURA, SAEKO; IMAI, TAKUYA; SAKURAI, TETSUO; MESUDA, KOYUKI
To: SHOWA DENKO K.K.
Reel/Frame 062146/0018 →