Concrete with Improved Environmental Impact
This present invention relates to compositions to improve concrete using biochemical-producing microbes and/or byproducts synthesized by the microbes. The invention also relates to methods for enhancing the performance of the concrete with said microbial strains and/or their byproducts.
1 . A composition to improve concrete, wherein the composition comprises a microbe culture and/or growth byproducts thereof and a concrete mixture.
2 . The composition of claim 1 , where the concrete mixture comprises water, aggregate, and cement.
3 . The composition of claim 2 , wherein the aggregate is selected from one or a combination of the following: sand, gravel, stone, rock, blast furnace slag, glass, and recycled concrete.
4 . The composition of claim 2 , comprising clinker.
5 . The composition of claim 1 , wherein the growth byproducts are present in the composition at a concentration of about 0.001% to about 5%.
6 . The composition of claim 1 , wherein the microbe culture is present in the composition at a concentration of about 0.1 g/l to about 100 g/l.
7 . The composition of claim 1 , wherein the growth byproduct is a biosurfactant.
8 . The composition of claim 7 , wherein the biosurfactant is a sophorolipid.
9 . (canceled)
10 . The composition of claim 1 , wherein the microbe culture comprises Wickerhamomyces spp. and/or Starmerella spp.
11 . The composition of claim 1 , wherein the microbes are in a vegetative state.
12 . The composition of claim 1 , wherein the microbes are in a spore form.
13 . The composition of claim 1 , further comprising a concrete admixture, wherein the concrete admixture comprises at least one ingredient selected from the following:
a) accelerators;
b) bonding agents;
c) corrosion inhibitors;
d) air entraining agents;
e) crystalline admixtures;
f) pigments;
g) plasticizers;
h) superplasticizers;
i) pumping aids;
i) retarders;
k) water-reducing admixtures;
l) shrinkage reducers;
m) hydration-control admixtures;
n) alkali-silica reactivity inhibitors;
o) damp-proofing admixtures;
p) permeability reducing admixtures;
g) gas-forming admixtures;
r) anti-washout admixtures;
s) foaming admixtures; and
t) workability admixtures.
14 . (canceled)
15 . A method for improving one or more properties of concrete, wherein the method comprises adding a microbe culture and/or a growth byproduct thereof to concrete.
16 . The method of claim 15 , wherein the concrete comprises water, aggregate, and cement.
17 . The method of claim 16 , wherein the concrete further comprises a concrete admixture, wherein the concrete admixture comprises at least one ingredient selected from the following:
a) accelerators;
b) bonding agents;
c) corrosion inhibitors;
d) air entraining agents;
e) crystalline admixtures;
f) pigments;
g) plasticizers;
h) superplasticizers;
i) pumping aids;
i) retarders;
k) water-reducing admixtures;
l) shrinkage reducers;
m) hydration-control admixtures;
n) alkali-silica reactivity inhibitors;
o) damp-proofing admixtures;
p) permeability reducing admixtures;
q) gas-forming admixtures;
r) anti-washout admixtures;
s) foaming admixtures; and
t) workability admixtures.
18 . (canceled)
19 . The method of claim 16 , wherein the aggregate is selected from one or a combination of the following: sand, gravel, stone, rock, blast furnace slag, glass, recycled concrete and clinker.
20 . The method of claim 16 , wherein the concrete comprises clinker.
21 . The method of claim 15 , wherein the growth byproduct is a biosurfactant.
22 . The method of claim 21 , wherein the biosurfactant is a sophorolipid.
23 . (canceled)
24 . The method of claim 15 , wherein the growth byproducts are present at a concentration of about 0.001% to about 50%.
25 . The method of claim 15 , wherein the microbe culture is present in the composition at a concentration of about 0.1 g/l to about 100 g/l.
26 . The method of claim 15 , wherein the microbe culture comprises Wickerhamomyces spp. and/or Starmerella spp.
27 . The method of claim 15 , wherein the microbes are in a vegetative state.
28 . The method of claim 15 , wherein the microbes are in a spore form.
29 . The method of claim 15 , wherein the concrete is improved by one or a combination of the following:
a) increasing the suspension time of hydrophobic ingredients such as calcium carbonate, magnesium carbonate, iron sulfide, silica and other slag to enhance the consistency of the mixture;
b) lowering the kinematic viscosity and stickiness of the mixture to reduce mixing time and energy and to improve blending;
c) reducing concrete bleeding;
d) reducing foaming, which reduces the amount of air in the final set concrete;
e) decreasing the porosity of the concrete;
f) increasing the strength of the concrete;
g) facilitating and improving the formation of strength-providing crystalline structures;
h) decreasing the amount of water used in the concrete composition;
i) increasing the plasticity of the concrete;
j) modifying the curing time of concrete; and/or
k) increasing tolerance to biotic and/or, abiotic stresses.
30 . The method of claim 15 , wherein the concrete, growth byproduct, and/or microbe culture are mixed together before application of the concrete.
31 . The method of claim 15 , wherein the concrete is curing when the microbe culture and/or growth byproducts are applied to the concrete.
32 . The method of claim 15 , wherein the concrete is entirely cured when the microbe culture and/or growth byproduct is applied to the concrete.