IP Library Granted Patent US 12,414,493
Granted Patent B2
US 12,414,493 · App. 18/014,527 · Granted Sep 16, 2025

Resilient plant development media

Inventor: Mark Ira Rosen (Franklin Lakes, NJ)
Assignee: New AeroFarms, Inc.
A01C1/044A01G24/46A01G31/00B32B5/12B32B2262/0207B32B2262/101B32B2410/00
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Quick Facts
Patent No.
US 12,414,493
App. No.
18/014,527
Granted
Sep 16, 2025
Kind
B2
Abstract

Resilient plant development media are disclosed that can include a first layer that includes a plurality of adjacent strands, a second layer that includes a plurality of strands that are adjacent and that is in stacked relation relative to the first layer, wherein the strands of the first layer and the strands of the second layer are in a non-aligned orientation relative to each other. The strands in the first layer and the strands in the second layer may define a crisscross pattern. The multilayer resilient media is effective in supporting seeds during germination and plants throughout their growth and development. The multilayer resilient media is effective for use in various plant growing modalities, e.g., aeroponic, nutrient film, and hydroponic plant growing environments, ratooning processes, and may be easily cleaned for reuse.

Claims (18)

1. A method of developing and harvesting plants, the method comprising:

positioning a first layer of a resilient media on a second layer of the resilient media, wherein the first layer includes a plurality of strands and the second layer includes a plurality of strands, wherein the plurality of strands of the first layer are in a non-aligned orientation relative to the plurality of strands of the second layer, and wherein the plurality of strands of each of the first and second layers are separable to form openings between respective strands;

developing plants on the second layer, or between the first layer and the second layer, of the resilient media;

harvesting the developing plants such that plant portions remain and extend through the openings in the first layer of the resilient media; and

removing the first layer of the resilient media from the second layer of the resilient media, wherein during removal of the first layer from the second layer, the plurality of strands of the first layer separate to form the openings through which the plant portions pass.

2. The method of claim 1 , wherein an unconstrained length of the plurality of strands of each of the first and second layers has a length that is greater than spacing between adjacent strands at or near constraining positions.

3. The method of claim 1 , further comprising re-developing the remaining plant portions for a subsequent harvest.

4. The method of claim 1 , wherein the second layer is a lower layer, and the method further comprises:

re-developing the remaining plant portions supported by the lower layer for a subsequent crop.

5. The method of claim 4 , wherein the first layer is a top layer, and wherein the top layer comprises plant debris from the harvesting.

6. A method of developing and harvesting plants, the method comprising:

positioning a first layer of a resilient media on a second layer of the resilient media such that the first and second layers are in a stacked relation relative to each other, wherein the first layer includes a plurality of adjacent strands and the second layer includes a plurality of adjacent strands, wherein the plurality of adjacent strands of each of the first and second layers are separable to form openings between respective strands;

developing plants on the second layer, or between the first layer and the second layer, of the resilient media;

wherein the plurality of adjacent strands of the first layer and the plurality of adjacent strands of the second layer are in a non-aligned orientation relative to each other, the plurality of adjacent strands in the first layer and the plurality of adjacent strands in the second layer can move independently of strands in the same first or second layer and the strands in each of the first and second layers can move independently of strands in the other respective first or second layer; and

wherein each of the plurality of adjacent strands in at least one of the first layer and the second layer are constrained at least at a first position and at a second position spaced from the first position, an unconstrained length of the plurality of adjacent strands extends between the first position and the second position;

harvesting the developing plants at a desired stage of growth such that plant portions remain and extend through the openings in the first layer of the resilient media;

removing the first layer of the resilient media from the second layer of the resilient media after harvesting, wherein during removal of the first layer from the second layer, the plurality of adjacent strands of the first layer separate to form the openings through which the plant portions pass; and

re-developing the remaining plant portions supported by the first layer of the resilient media for a subsequent harvest.

Assignments (5)
SECURITY INTEREST Recorded May 21, 2025
From: NEW AEROFARMS, INC.
To: SIGULER GUFF AEROFARMS HOLDINGS, LLC
Reel/Frame 071176/0553 →
RELEASE OF SECURITY INTEREST Recorded May 12, 2025
From: NEW AEROFARMS, INC.
To: SIGULER GUFF AEROFARMS HOLDINGS, LLC
Reel/Frame 071091/0207 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 1, 2025
From: ROSEN, MARK IRA
To: AEROFARMS, INC.
Reel/Frame 070997/0596 →
SECURITY INTEREST Recorded May 31, 2024
From: NEW AEROFARMS, INC.
To: HORIZON TECHNOLOGY FINANCE CORPORATION
Reel/Frame 067581/0389 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 2, 2023
From: AEROFARMS, INC.
To: NEW AEROFARMS, INC.
Reel/Frame 065435/0967 →
Continuity (3)
Provisional Application 63163324 · Mar 19, 2021
Provisional Application 63048402 · Jul 6, 2020
Related Publication 20230217852A1 · Jul 13, 2023
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