Multi-water-channel hot stamping die
A multi-water-channel hot stamping die includes an upper die base and insert, a lower die base insert. The upper and lower die bases are provided with a water channel, which is provided with die cavities, in which water through openings are arranged and in communication. A caliber of water through openings is smaller than die cavities, introducing turbulence into the cooling medium in the water channels and the die cavities thus improving cooling efficiency. Die cavities are arranged in the main water channel in a non-single straight line, water retaining blocks are placed at water through openings of the die cavities. A plurality of cooling zones is formed A plurality of inserts is correspondingly arranged in cooling zones, so that the of inserts are cooled simultaneously. Targeted control over cooling water flow of the main water channel is effected by supplying certain inserts with water.
1 . A multi-water-channel hot stamping die, comprising an upper die base and a lower die base;
wherein the upper die base includes a first independently controlled main water channel on a first side thereof and a second independently controlled main water channel on a second side thereof, the first and second main water channels having symmetrical configurations relative to each other;
the lower die base includes third independently controlled main water channel on a first side thereof and a fourth independently controlled main water channel on a second side thereof, the third and fourth main water channels having symmetrical configurations relative to each other;
each main water channel comprises a plurality of die cavities, water through openings arranged among the plurality of die cavities in communication with one another, and a water diversion channel aperture is arranged in at least one of the plurality of die cavities; and
an upper die insert is arranged on the upper die base, and a lower die insert is arranged on the lower die base, the upper die insert and the lower die insert each including cooling channels in communication with the water diversion channel apertures.
2 . The multi-water-channel hot stamping die of claim 1 , wherein a cooling medium circulates in each main water channel flowing into the cooling channels of the upper die insert and the lower die insert.
3 . The multi-water-channel hot stamping die of claim 1 , wherein the upper die base and the lower die base are provided with a liquid inlet control valve and a liquid outlet control valve for each main water channel, the liquid inlet control valves and the liquid outlet control valves of the upper die base being respectively connected to two ends of the first and second main water channels, and the liquid inlet control valve and the liquid outlet control valve of the lower die base being respectively connected to two ends of the third and fourth main water channels.
4 . The multi-water-channel hot stamping die according to claim 3 , comprising a plurality of cooling zones formed by the die cavities in the main water channels, and including water retaining blocks arranged in the water through openings at different positions in the die cavities.
5 . The multi-water-channel hot stamping die according to claim 3 , wherein the upper die insert and the lower die insert are each provided with a plurality of grooves;
wherein water diversion blocks are inserted in each groove of the upper die insert, the water diversion blocks being in registration with the grooves to form a plurality of cooling channels in the upper die insert; and
water diversion blocks are inserted in each groove of the lower die insert, the water diversion blocks matching the grooves to form a plurality of cooling channels in the lower die insert.
6 . The multi-water-channel hot stamping die of claim 1 , wherein the upper die base and the lower die base are provided with cooperating locating members, the locating members each comprise a locating pin and a locating pin hole, the locating pin is arranged on the lower die base, and the locating pin hole is arranged on the upper die base.
7 . The multi-water-channel hot stamping die of claim 3 , wherein the upper die base and the lower die base are provided with cooperating locating members, the locating members each comprise a locating pin and a locating pin hole, the locating pin is arranged on the lower die base, and the locating pin hole is arranged on the upper die base.
8 . The multi-water-channel hot stamping die of claim 4 , wherein the upper die base and the lower die base are provided with cooperating locating members, the locating members each comprise a locating pin and a locating pin hole, the locating pin is arranged on the lower die base, and the locating pin hole is arranged on the upper die base.
9 . The multi-water-channel hot stamping die of claim 5 , wherein the upper die base and the lower die base are provided with cooperating locating members, the locating members each comprise a locating pin and a locating pin hole, the locating pin is arranged on the lower die base, and the locating pin hole is arranged on the upper die base.
10 . The multi-water-channel hot stamping die of claim 6 , wherein the upper die base and the lower die base are provided with cooperating guide members, the guide members each comprising a guide rod and a guide hole, the guide rod being arranged on the lower die base, the guide hole being arranged on the upper die base.
11 . The multi-water-channel hot stamping die of claim 7 , wherein the upper die base and the lower die base are provided with cooperating guide members, the guide members each comprising a guide rod and a guide hole, the guide rod being arranged on the lower die base, the guide hole being arranged on the upper die base.
12 . The multi-water-channel hot stamping die of claim 8 , wherein the upper die base and the lower die base are provided with cooperating guide members, the guide members each comprising a guide rod and a guide hole, the guide rod being arranged on the lower die base, the guide hole being arranged on the upper die base.
13 . The multi-water-channel hot stamping die of claim 9 , wherein the upper die base and the lower die base are provided with cooperating guide members, the guide members each comprising a guide rod and a guide hole, the guide rod being arranged on the lower die base, the guide hole being arranged on the upper die base.
14 . The multi-water-channel hot stamping die according to claim 10 , wherein a stroke cushion block is arranged between the upper die base and the lower die base.
15 . The multi-water-channel hot stamping die according to claim 11 , wherein a stroke cushion block is arranged between the upper die base and the lower die base.
16 . The multi-water-channel hot stamping die according to claim 12 , wherein a stroke cushion block is arranged between the upper die base and the lower die base.
17 . The multi-water-channel hot stamping die according to claim 13 , wherein a stroke cushion block is arranged between the upper die base and the lower die base.
18 . The multi-water-channel hot stamping die according to claim 14 , wherein the upper die base and the lower die base are each further provided with a pressure relief valve, the pressure relief valve being communicated with the main water channel, and the pressure relief valve being controlled to exhaust the cooling medium in the main water channels of the upper die base and the lower die base.
19 . The multi-water-channel hot stamping die according to claim 15 , wherein the upper die base and the lower die base are each further provided with a pressure relief valve, the pressure relief valve being communicated with the main water channel, and the pressure relief valve being controlled to exhaust the cooling medium in the main water channels of the upper die base and the lower die base.
20 . A method of cooling quenching a stamped part comprising:
providing the multi-water-channel hot stamping die of claim 1 ,
providing a cooling medium within the cooling channels of the upper die insert and lower die insert of said multi-water-channel hot stamping die,
providing a hot stamped sheet metal, and
contacting the upper die insert and lower die insert of said multi-water-channel hot stamping die with said hot stamped sheet metal,
wherein heat of the stamped sheet metal is transferred to the cooling channels of the upper die insert and the lower die insert.