IP Library Patent Application 18039820
Patent Application
App. No. 18/039,820

PHOTOVOLTAIC DEVICES AND METHODS OF MAKING

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Quick Facts
Patent No.
US None
App. No.
18/039,820
Abstract

Photovoltaic devices ( 100 ) with type ll-VI semiconductor absorber materials ( 160 ) having p-type contact layers ( 180 ) are obtained by forming a ll-VI absorber layer over a substrate stack ( 113 ), wherein the type II material includes cadmium (Cd) and the type VI material includes tellurium (Te); contacting an alkaline wash fluid, comprising a hydroxide, to a second surface of the absorber layer to produce a Cd-rich surface, depositing a p-type contact layer ( 180 ) over the absorber layer ( 160 ), whereby the p-type contact layer is directly adjacent to the Cd-rich layer, and wherein the p-type contact layer comprises at least one of: PTAA, P3HT, poly-TPD, TFB, TTF-1, TF8-TAA, TIF8-TAA, SGT-407, PCDTBT, SpiroOMeTAD, anthracene-based HTM, polythiophene, semiconducting polymers, NiO, CuSCN, or Cui; and depositing a conductive layer ( 190 ) over the p-type contact layer.

Claims (40)

1 . A method of making a photovoltaic device comprising:

forming an absorber layer over a substrate stack, wherein the absorber layer comprises a type II-VI semiconductor material, wherein the type II material includes cadmium (Cd) and the type VI material includes tellurium (Te);

contacting an alkaline wash fluid, comprising a hydroxide, to a second surface of the absorber layer to produce a Cd-rich surface, wherein a ratio of Cd to Te is greater than 1:1;

depositing a p-type contact layer over the absorber layer,

whereby the p-type contact layer is directly adjacent to the Cd-rich surface, and

wherein the p-type contact layer comprises at least one of: PTAA, P3HT, poly-TPD, TFB, TTF-1, TF8-TAA, TIF8-TAA, SGT-407, PCDTBT, SpiroOMeTAD, anthracene-based HTM, polythiophene, semiconducting polymers, NiO, CuSCN, or CuI; and

depositing a conductive layer over the p-type contact layer.

2 . The method of claim 1 , wherein the step of depositing the p-type contact layer is performed at a substrate temperature at or below 150° C.

3 . The method of claim 1 , wherein the hydroxide comprises at least one of: sodium hydroxide (NaOH), potassium hydroxide (KOH), or tetramethylammonium hydroxide ((CH 3 ) 4 N(OH)) TMAH.

4 . The method of claim 1 , wherein the p-type contact layer comprises PIF8-TAA, poly-TPD, or PTAA undoped or doped with F4-TCNQ.

5 . The method of claim 1 , wherein the absorber layer is doped with at least one dopant selected from phosphorus, arsenic, antimony, or bismuth.

6 . The method of claim 1 , wherein the Cd-rich surface has a ratio of Cd to Te greater than 1:1 and equal to or less than 4:1.

7 . The method of claim 1 , wherein the p-type contact layer is deposited by slot-die coating, blade coating, roll coating, spray coating, spin coating, evaporation, or sol-gel formation.

8 . A photovoltaic device comprising:

an absorber layer on a substrate stack, the absorber layer comprising a type II-VI semiconductor, wherein the type II material includes cadmium (Cd) and the type VI material includes tellurium (Te);

a p-type contact layer on the absorber layer, the p-type contact layer comprising at least one of PTAA, P3HT, poly-TPD, TFB, TTF-1, PF8-TAA, PIF8-TAA, SGT-407, PCDTBT, SpiroOMeTAD, anthracene-based HTM, polythiophene, semiconducting polymers, NiO, CuSCN, or CuI; and

a conductive layer on the p-type contact layer;

wherein the p-type contact layer is directly adjacent to a second surface of the absorber layer at a passivated interface, and the second surface of the absorber layer is a Cd-rich surface, wherein a ratio of Cd to Te is greater than 1:1.

9 . The photovoltaic device of claim 8 , wherein the p-type contact layer has a thickness in a range between 0.5 nm and 100 nm.

10 . The photovoltaic device of claim 8 , wherein the absorber layer is doped with at least one dopant selected from phosphorus, arsenic, antimony, or bismuth; and wherein the p-type contact layer comprises PIF8-TAA, PF8-TAA, poly-TPD, TFB, or PTAA.

11 . (canceled)

12 . The photovoltaic device of claim 8 , wherein the p-type contact layer comprises PTAA.

13 . The photovoltaic device of claim 8 , wherein:

the absorber layer comprises cadmium telluride selenide;

the absorber layer is doped with at least one dopant selected from arsenic, antimony, or bismuth; and

the p-type contact layer comprises PTAA, P3HT, TTF-1, SGT-407, SpiroOMeTAD, or NiOx.

14 . The photovoltaic device of claim 8 , wherein the absorber layer comprises cadmium telluride selenide.

15 . (canceled)

16 . The photovoltaic device of claim 8 , wherein:

the conductive layer is adjacent to the p-type contact layer, and

the conductive layer comprises at least one metal or metal nitride.

17 - 20 . (canceled)

21 . The method of claim 1 , wherein the p-type contact layer is heated at a temperature in a range of 80-150° C. prior to the step of depositing a conductive layer.

22 . The method of claim 21 , wherein heat treatment of the p-type contact layer is performed using a hot plate, an oven, and or a pressure-controlled heating chamber.

23 - 27 . (canceled)

28 . The method of claim 1 , wherein the absorber layer comprises cadmium telluride selenide.

29 . The method of claim 1 , wherein the p-type contact layer has a thickness in a range between 0.5 nm and 100 nm.

30 . The method of claim 1 , wherein the conductive layer is adjacent to the p-type contact layer, and the conductive layer comprises at least one metal or metal nitride.

31 - 43 . (canceled)

44 . The p-type contact layer of claim 8 , wherein the type II-VI semiconductor comprises cadmium, tellurium, selenium, and zinc, and wherein the type II-VI semiconductor is doped with arsenic.

Assignments (3)
RELEASE OF SECURITY INTEREST Recorded Feb 13, 2026
From: JPMORGAN CHASE BANK, N.A.
To: FIRST SOLAR, INC.
Reel/Frame 074858/0364 →
SECURITY INTEREST Recorded Jul 10, 2023
From: FIRST SOLAR, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 064237/0462 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 6, 2023
From: CAO, DUYEN; GLOECKLER, MARKUS; GROVER, SACHIT; HACK, JAMES; LEE, CHUNGHO; LU, DINGYUAN; VARADARAJAN, ARAVAMUTHAN; XIONG, GANG; ZHAO, ZHIBO
To: FIRST SOLAR, INC.
Reel/Frame 063863/0032 →