IP Library Granted Patent US 12,436,137
Granted Patent B2
US 12,436,137 · App. 18/045,217 · Granted Oct 7, 2025

Systems and methods for membrane blockage detection in gas detectors

Inventors: Jon K. Evju (Shakopee, MN); Robert L. Fillmore (Bloomington, MN)
Assignee: CARRIER CORPORATION
G01N33/007
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Quick Facts
Patent No.
US 12,436,137
App. No.
18/045,217
Granted
Oct 7, 2025
Kind
B2
Abstract

A gas detector includes a membrane configured to define a sensing chamber of the gas detector; a strain sensor operatively connected to the membrane, the strain sensor configured for generating output signals related to strain in the membrane; and a controller operatively connected to the strain sensor, the controller configured to: determine a strain in the membrane based on the output signals; and determine a condition of the membrane based on the determined strain, wherein the determined condition indicates whether the membrane is blocked.

Claims (50)

1. A gas detector comprising:

a membrane configured to define a sensing chamber of the gas detector;

a strain sensor operatively connected to the membrane, the strain sensor configured for generating output signals related to strain in the membrane; and

a controller operatively connected to the strain sensor, the controller configured to:

determine a strain in the membrane based on the output signals; and

determine a condition of the membrane based on the determined strain, wherein the determined condition indicates whether the membrane is blocked.

2. The gas detector of claim 1 , wherein presence of blockage in the membrane is determined responsive to the determined strain being above a strain threshold.

3. The gas detector of claim 2 , wherein the strain threshold is determined based on the porosity of the membrane.

4. The gas detector of claim 2 , wherein the controller is further configured to:

determine an amount of blockage of the membrane based on the determined strain.

5. The gas detector of claim 1 , wherein the controller is further configured to:

determine a remaining operational life of the membrane based on the determined strain.

6. The gas detector of claim 1 , wherein the controller is configured to:

send an alert to a user, the alert indicating the condition of the membrane.

7. The gas detector of claim 1 , wherein the strain sensor comprises a resistive conductor physically connected to the outer surface of the membrane.

8. The gas detector of claim 7 , wherein the conductor is glued, printed on, pressed on woven in, embedded in, or otherwise connected to the outer surface of the membrane.

9. A gas detector comprising:

a membrane configured to define a sensing chamber of the gas detector;

a strain sensor operatively connected to the membrane, the strain sensor configured for generating output signals related to strain in the membrane; and

a controller operatively connected to the strain sensor, the controller configured to:

determine a strain in the membrane based on the output signals; and

determine a condition of the membrane based on the determined strain, wherein the determined condition indicates whether the membrane is blocked;

wherein the strain sensor comprises a resistive conductor operatively connected to the outer surface of the membrane;

wherein the conductor is placed around at least a portion of the outer surface of the membrane in a zig-zag manner.

10. A method for detecting membrane blockage in a gas detector comprising a membrane defining a sensing chamber of the detector, and a strain sensor, the method comprising:

generating, with the strain sensor, output signals related to membrane strain;

determining a strain in the membrane based on the output signals; and

determining a condition of the membrane based on the determined strain change, wherein the determined condition indicates whether the membrane is blocked.

11. A method for detecting membrane blockage in a gas detector comprising a membrane defining a sensing chamber of the detector, and a strain sensor, the method comprising:

generating, with the strain sensor, output signals related to membrane strain;

determining a strain in the membrane based on the output signals; and

determining a condition of the membrane based on the determined strain change, wherein the determined condition indicates whether the membrane is blocked;

wherein the determined condition indicates whether the membrane is ruptured or missing.

12. The method of claim 10 , wherein presence of blockage in the membrane is determined responsive to the determined strain being above a strain threshold.

13. The method of claim 12 , wherein the strain threshold is determined based on porosity of the membrane.

14. The method of claim 10 , further comprising:

determining an amount of blockage of the membrane based on the determined strain.

15. The method of claim 10 , further comprising:

determining a remaining operational life of the membrane based on the determined strain.

16. The method of claim 10 , further comprising:

sending an alert to a user, the alert indicating the condition of the membrane.

17. The method of claim 10 , wherein the strain sensor comprises a resistive conductor physically connected to the outer surface of the membrane.

18. The method of claim 17 , wherein the conductor is glued, printed on, pressed on woven in, embedded in, or otherwise connected to the outer surface of the membrane.

19. The method of claim 17 , wherein the conductor is placed around at least a portion of the outer surface of the membrane in a zig-zag manner.

20. A gas detector comprising:

a membrane configured to define a sensing chamber of the gas detector;

a strain sensor operatively connected to the membrane, the strain sensor configured for generating output signals related to strain in the membrane; and

a controller operatively connected to the strain sensor, the controller configured to:

determine a strain in the membrane based on the output signals; and

determine a condition of the membrane based on the determined strain, wherein the determined condition indicates whether the membrane is ruptured or missing.

Assignments (1)
SECURITY INTEREST Recorded Jul 1, 2024
From: DETECTOR ELECTRONICS, LLC (F/K/A DETECTOR ELECTRONICS CORPORATION); FIREYE, LLC (F/K/A FIREYE INC.); DETECTOR ELECTRONICS BUYER US, LLC; FIREYE BUYER, LLC
To: ALTER DOMUS (US) LLC, AS AGENT
Reel/Frame 068102/0675 →