IP Library Granted Patent US 12,442,144
Granted Patent B1
US 12,442,144 · App. 18/049,077 · Granted Oct 14, 2025

Sensor deployment for modular pavement slabs

Inventors: Tim Sylvester (Raytown, MO); Mustafa Tekinay (Overland Park, KS)
Assignee: Integrated Roadways IP LLC
E01C11/00E01C5/005G01G3/125G01G19/022G01G19/025G01G19/52G01L1/246G01L17/00G01M5/0041G01P3/36E01C2201/00
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Quick Facts
Patent No.
US 12,442,144
App. No.
18/049,077
Granted
Oct 14, 2025
Kind
B1
Abstract

A segment of roadway includes a body comprising pavement materials and having a top surface and a strain sensor array embedded in the body. The strain sensor array includes vehicle-strain sensors configured to detect strain on the body resulting from vehicles traveling across the top surface. Each of the vehicle-strain sensors is configured to operate at a scanning rate of at least five hundred Hertz (500 Hz).

Claims (23)

1. A segment of roadway comprising:

a body comprising pavement materials and having a top surface; and

a strain sensor array embedded in the body, the strain sensor array including a plurality of vehicle-strain sensors configured to detect strain on the body resulting from vehicles traveling across the top surface, wherein—

each of the plurality of vehicle-strain sensors is configured to operate at a scanning rate of at least five hundred Hertz (500 Hz).

2. The segment of roadway according to claim 1 , wherein the plurality of vehicle-strain sensors each have a length extending substantially parallel to a direction of travel, with at least one of the length and a spatial resolution along the direction of travel being equal to or less than fifty centimeters (50 cm).

3. The segment of roadway according to claim 1 , wherein the roadway segment comprises a precast slab, further comprising a reinforcement layer embedded in the slab and a plurality of load-transferring connectors embedded along at least one of a plurality of sides of the slab and attached to an adjacent structure, the plurality of load-transferring connectors being configured to transfer load on the precast slab corresponding to the passing vehicles between the precast slab and the adjacent structure.

4. The segment of roadway according to claim 3 , wherein the strain sensor array includes at least one optical fiber cable attached to the reinforcement layer.

5. The segment of roadway according to claim 4 , wherein the reinforcement layer comprises geogrid materials.

6. The segment of roadway according to claim 1 , further comprising a temperature sensor embedded in the body.

7. The segment of roadway according to claim 6 , further comprising a processor configured to interpret strain data from the plurality of vehicle-strain data sensors based on temperature data from the temperature sensor.

8. The segment of roadway according to claim 6 , wherein the temperature sensor comprises an optical fiber cable surrounded by an air gap encased in a housing.

9. The segment of roadway according to claim 8 , wherein the housing encasing the optical fiber cable comprises a synthetic polymer material.

10. The segment of roadway according to claim 8 , wherein the optical fiber cable enters and exits the housing respectively at entry and exit points, and the length of the optical fiber cable within the housing is at least one percent (1%) greater than a shortest distance between the entry and exit points of the housing.

11. The segment of roadway according to claim 6 , wherein the temperature sensor operates at a scanning rate within ten percent (10%) of scanning rate(s) of the plurality of vehicle-strain sensors.

12. The segment of roadway according to claim 1 , wherein the strain sensor array includes an integrity sensor having at least one of a length and a spatial resolution of greater than fifty centimeters (50 cm) and being configured to monitor for structural damage.

13. The segment of roadway according to claim 12 , wherein the integrity sensor has at least one of a length and a spatial resolution greater than fifty centimeters (50 cm) and less than one hundred centimeters (100 cm).

14. The segment of roadway according to claim 12 , wherein the integrity sensor operates at a scanning rate of less than two hundred Hertz (200 Hz).

15. The segment of roadway according to claim 14 , wherein the integrity sensor operates at a scanning rate of between twenty microhertz (20 μHz) and two Hertz (2 Hz).

16. The segment of roadway according to claim 1 , wherein the strain sensor array comprises at least one optical fiber cable in a serpentine configuration that includes one or more bends, wherein the one or more bends each have a bend radius of at least twenty millimeters (20 mm).

17. The segment of roadway according to claim 16 , wherein each of the plurality of vehicle-strain sensors on the at least one optical fiber cable is separated from each of the one or more bends by a length of at least one centimeter (1 cm).

18. The segment of roadway according to claim 1 , wherein the strain sensor array comprises an optical fiber cable and each of the plurality of vehicle-strain sensors on the optical fiber cable is separated from each other of the plurality of vehicle-strain sensors on the optical fiber cable by a length of at least one centimeter (1 cm).

19. The segment of roadway according to claim 1 , wherein the strain sensor array comprises an optical fiber cable and crossing segments of the optical fiber cable intersect in a plane defined by the top surface of the body, the crossing segments being separated from one another along an axis perpendicular to the plane by a distance of at least two-tenths of an inch (0.2 in.).

20. The segment of roadway according to claim 1 , wherein the strain sensor array is distributed across at least fifty percent (50%) of the length of the body and the plurality of vehicle-strain sensors are oriented lengthwise substantially parallel to the direction of travel.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 18, 2025
From: INTEGRATED ROADWAYS, INC.
To: INTEGRATED ROADWAYS IP LLC
Reel/Frame 072666/0944 →
CHANGE OF NAME Recorded Mar 7, 2025
From: INTEGRATED ROADWAYS, LLC
To: INTEGRATED ROADWAYS, INC.
Reel/Frame 070439/0345 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 25, 2022
From: SYLVESTER, TIM; TEKINAY, MUSTAFA
To: INTEGRATED ROADWAYS, LLC
Reel/Frame 061527/0460 →
Continuity (9)
Continuation 18048886 · Oct 24, 2022
Continuation In Part 17851163 · Jun 28, 2022
Continuation 17471470 · Sep 10, 2021
Continuation In Part 17226159 · Apr 9, 2021
Continuation 16528024 · Jul 31, 2019
Continuation 15889718 · Feb 6, 2018
Provisional Application 62594822 · Dec 5, 2017
Provisional Application 62455287 · Feb 6, 2017
Provisional Application 63076767 · Sep 10, 2020
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