IP Library Granted Patent US 12,319,002
Granted Patent B2
US 12,319,002 · App. 18/050,807 · Granted Jun 3, 2025

Systems for post-processing additively manufactured objects

Inventors: Viswanath Meenakshisundaram (Santa Clara, CA); Srinivas Kaza (Mountain View, CA); Chunhua Li (Cupertino, CA); Lance Robert Pickens (Campbell, CA); Shawn Stromenger (Milpitas, CA); Jun Sato (San Jose, CA); Siobhan O'Leary (Santa Clara, CA); Peter Webber (San Francisco, CA); Brett E. Kelly (Oakland, CA); Jennifer Chavez (Fremont, CA)
Assignee: Align Technology, Inc.
B29C64/35B08B7/0071B08B7/04B29C35/0805B29C64/30B29C64/357B29C64/379B29C64/386B29C71/04B33Y40/20B33Y50/00B33Y80/00A61C7/08B29C64/124B29L2031/753
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Quick Facts
Patent No.
US 12,319,002
App. No.
18/050,807
Granted
Jun 3, 2025
Kind
B2
Abstract

Systems, methods, and devices for post-processing additively manufactured objects are disclosed herein. In some embodiments, a system includes a plurality of containers configured to receive a plurality of additively manufactured object having excess material thereon. The system can include a rotor having a central shaft and a plurality of arms, each arm having a first end and a second end opposite the first end. The first end of each arm can be coupled to the central shaft and a second end of each arm can be coupled to a respective container of the plurality of containers. The system can also include an actuator configured to spin the rotor so as to remove the excess material from the plurality of additively manufactured objects. The system can further include at least one heat source carried on the rotor to heat the excess material to decrease a viscosity thereof.

Claims (27)

1. A system for processing additively manufactured objects, the system comprising:

a plurality of containers configured to receive a plurality of additively manufactured object having excess material thereon;

a rotor comprising:

a central shaft,

a plurality of arms, each arm comprising a first end and a second end opposite the first end, wherein the first end of each arm is coupled to the central shaft, and

a plurality of mounting structures, each mounting structure coupled to the second end of a respective arm of the plurality of arms, wherein each mounting structure extends upward relative to the respective arm, and wherein each mounting structure is coupled to a respective container of the plurality of containers;

an actuator configured to spin the rotor and the plurality of containers around an axis of rotation so as to remove the excess material from the plurality of additively manufactured objects received within the plurality of containers; and

at least one heat source carried on the rotor, wherein the at least one heat source is configured to heat the excess material to decrease a viscosity thereof.

2. The system of claim 1 , wherein the plurality of additively manufactured objects comprise a partially cured polymeric resin, and the excess material comprises uncured polymeric resin.

3. The system of claim 2 , wherein the uncured polymeric resin comprises a viscosity of at least 15 Pa-s at 20° C.

4. The system of claim 1 , wherein the plurality of containers comprise a plurality of boxes.

5. The system of claim 1 , wherein each container is at a fixed angle relative to the corresponding mounting structure.

6. The system of claim 1 , wherein the mounting structure is not orthogonal to the respective arm.

7. The system of claim 1 , wherein each container is configured to receive a build platform supporting a subset of the plurality of additively manufactured objects.

8. The system of claim 7 , wherein the build platform is supported within the container by brackets.

9. The system of claim 7 , wherein each container comprises a support configured to suspend the build platform above a bottom surface of the container.

10. The system of claim 1 , wherein the at least one heat source comprises a plurality of heat sources.

11. The system of claim 10 , wherein each heat source is coupled to a respective arm of the plurality of arms via a mounting structure.

12. The system of claim 10 , wherein each heat source is configured to provide localized heating to a subset of the plurality of additively manufactured objects.

13. The system of claim 1 , wherein the at least one heat source is configured to heat the excess material to a temperature of at least 50° C.

14. The system of claim 13 , wherein the temperature is below a post-curing temperature of the plurality of additively manufactured objects.

15. The system of claim 1 , wherein the at least one heat source is configured to heat the excess material while the actuator spins the rotor.

16. The system of claim 1 , wherein the rotor is configured to rotate the plurality of additively manufactured objects around at least two different axes of rotation.

17. The system of claim 1 , further comprising a collection device configured to collect at least some of the excess material removed from the plurality of additively manufactured objects.

18. The system of claim 17 , wherein the collection device comprises the plurality of containers.

19. The system of claim 1 , further comprising at least one temperature sensor configured to monitor a temperature of the plurality of additively manufactured objects.

20. The system of claim 1 , wherein the plurality of additively manufactured objects comprise a plurality of orthodontic appliances.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 30, 2023
From: MEENAKSHISUNDARAM, VISWANATH; KAZA, SRINIVAS; LI, CHUNHUA; PICKENS, LANCE ROBERT; SATO, JUN; O'LEARY, SIOBHAN; WEBBER, PETER; KELLY, BRETT E.; CHAVEZ, JENNIFER
To: ALIGN TECHNOLOGY, INC.
Reel/Frame 062522/0481 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 30, 2023
From: STROMENGER, SHAWN
To: ALIGN TECHNOLOGY, INC.
Reel/Frame 062522/0538 →
Continuity (2)
Provisional Application 63263212 · Oct 28, 2021
Related Publication 20230133005A1 · May 4, 2023
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