Granted Patent B2

US 12,556,020 · App. 18/058,583 · Granted Feb 17, 2026

Inventors: William P. Rigdon (Baltimore, MD); Lisa M. King (Towson, MD); Bhanuprasad V. Gorti (Perry Hall, MD); Brian K. Wohltmann (Shrewsbury, PA); Hussein M. Nosair (Parkville, MD); Michael Muilwyk (Felton, PA)

Assignee: Black & Decker Inc.

H02J7/00712H02J7/0013H02J7/0047H02J7/02

Abstract

Claims (30)

1 . A method for charging a battery pack, the method comprising:

measuring an electrical impedance value of a battery pack by applying a sinusoidal AC excitation signal to a plurality of battery cells of the battery pack;

measuring a total impedance value of the battery pack by applying a direct current (DC) signal to the plurality of battery cells of the battery pack;

obtaining a chemical impedance value of the battery pack based on the electrical impedance value and the total impedance value;

measuring a temperature of the battery pack;

calculating a difference between the chemical impedance value of the battery pack and a reference chemical impedance value corresponding to the measured temperature, wherein the reference chemical impedance value is a chemical impedance value of a new battery pack of a same type as stored in memory for a specific battery pack identifier;

comparing the difference between the chemical impedance value of the battery pack and the reference chemical impedance value to multiple reference threshold values; and

selecting and adjusting a charge current applied to the battery pack based on the comparison of the difference between the chemical impedance value of the battery pack and the reference chemical impedance value to the multiple reference threshold values including applying a maximum charge current when the difference is less than a first threshold and applying a reduced charge current and a reduced step termination voltage when the difference is greater than or equal to the first threshold and less than a second threshold.

2 . The method of claim 1 , wherein measuring the total impedance value of the battery pack includes measuring the total impedance value of the battery pack by measuring a DC resistance of the battery pack while the charge current is constantly applied to the battery pack.

3 . The method of claim 1 , wherein selecting and adjusting the charge current applied to the battery pack includes not charging the battery pack when the difference between the chemical impedance value of the battery pack and the reference chemical impedance value exceeds a threshold value.

4 . The method of claim 1 , further comprising providing an indication as to a health of the battery pack based on the comparison of the difference between the chemical impedance value of the battery pack and the reference chemical impedance value to the multiple reference threshold values.

5 . The method of claim 4 , wherein the indication includes a visual indication.

6 . The method of claim 5 , wherein the visual indication includes illuminating a light emitting diode on the battery pack.

7 . The method of claim 5 , wherein the visual indication includes illuminating a plurality of light emitting diodes in a pattern on the battery pack.

8 . A device comprising:

an AC impedance circuit to apply a sinusoidal AC excitation signal to a plurality of battery cells of a battery pack; and

a controller to:

measure an electrical impedance value of the battery pack based on the sinusoidal AC excitation signal applied to the plurality of battery cells of the battery pack,

measure a total impedance value of the battery pack by applying a direct current (DC) signal to the plurality of battery cells of the battery pack,

obtain a chemical impedance value of the battery pack based on the electrical impedance value and the total impedance value,

measure a temperature of the battery pack,

calculate a difference between the chemical impedance value of the battery pack and a reference chemical impedance value corresponding to the measured temperature, wherein the reference chemical impedance value is a chemical impedance value of a new battery pack of a same type as stored in memory for a specific battery pack identifier,

compare the difference between the chemical impedance value of the battery pack and the reference chemical impedance value to multiple reference threshold values, and

select and adjust a charge current applied to the battery pack based on the comparison of the difference between the chemical impedance value of the battery pack and the reference chemical impedance value to the multiple reference threshold values including applying a maximum charge current when the difference is less than a first threshold and applying a reduced charge current and a reduced step termination voltage when the difference is greater than or equal to the first threshold and less than a second threshold.

9 . The device of claim 8 , wherein the controller measures the total impedance value of the battery pack by measuring a DC resistance of the battery pack while the charge current is constantly applied to the battery pack.

10 . The device of claim 8 , wherein the controller does not cause the battery pack to be charged when the difference between the chemical impedance value of the battery pack and the reference chemical impedance value exceeds a threshold value.

11 . The device of claim 8 , wherein the controller provides an indication as to a health of the battery pack based on the comparison of the difference between the chemical impedance value of the battery pack and the reference chemical impedance value to the multiple reference threshold values.

12 . The device of claim 11 , wherein the indication includes a visual indication.

13 . The device of claim 12 , wherein the visual indication includes illuminating a light emitting diode on the battery pack.

14 . The device of claim 12 , wherein the visual indication includes illuminating a plurality of light emitting diodes in a pattern on the battery pack.

Assignments (1)

Continuity (3)

References Cited (132)