IP Library Granted Patent US 12,377,525
Granted Patent B2
US 12,377,525 · App. 18/060,103 · Granted Aug 5, 2025

Impact tool

Inventors: Tokuo Hirabayashi (Anjo, JP); Haruki Tejima (Anjo, JP); Kazuma Aoki (Anjo, JP); Kazunori Kinoshita (Anjo, JP)
Assignee: MAKITA CORPORATION
B25B21/02B25B23/18B25F5/02
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Quick Facts
Patent No.
US 12,377,525
App. No.
18/060,103
Granted
Aug 5, 2025
Kind
B2
Abstract

An impact tool includes: a brushless motor; a spindle, which is rotated by the brushless motor; a hammer, which is held on the spindle; an anvil, which is impacted in a rotational direction by the hammer; a polymer housing, which houses the brushless motor; a hammer case, which is connected to the polymer housing and houses the hammer and the spindle; and a light unit, which is held on the hammer case and comprises a plurality of light-emitting devices. The maximum tightening torque of the anvil is 1,000 N·m or more and 2,500 N·m or less.

Claims (62)

1. An impact driver comprising:

a brushless motor;

a spindle, which is rotated by the brushless motor;

a hammer, which is held on the spindle;

an anvil, which is impacted in a rotational direction by the hammer and has an insertion hole;

a chuck configured to hold a tool accessory inserted in the insertion hole;

a motor housing, which is made of a polymer and houses the brushless motor;

a hammer case, which is made of metal and is connected to the motor housing, the hammer and the spindle being disposed in the hammer case;

a light unit, which is held on the hammer case, illuminates the tool accessory and comprises:

a plurality of light-emitting devices,

a ring-shaped circuit board supporting the plurality of light-emitting devices,

a plurality of light-transmitting parts each composed of an optically transmissive synthetic polymer, the light-transmitting parts respectively facing the light-emitting devices and being configured to transmit illumination light emitted from the light-emitting devices, and

a light cover, which is disposed forward of the ring-shaped circuit board and has a plurality of openings that are spaced apart in different portions of the light cover; and

a battery-holding part, which is connected to the motor housing and on which a battery pack having a rated voltage of 18 V is mounted;

wherein:

the anvil has a maximum tightening torque of 210 Nm or more;

the light-transmitting parts are respectively disposed in the openings;

the light cover is composed of a material that differs from the optically transmissive synthetic polymer;

the light-transmitting parts and the light cover are integrated by molding such that the light-transmitting parts are held in part by the light cover; and

at least two of the light-transmitting parts are connected to each other by a coupling part that is composed of a material different from the light cover and is fixed to the light cover.

2. The impact driver according to claim 1 , wherein the coupling part is disposed between two of the openings.

3. The impact driver according to claim 2 , wherein a voltage applied to each of the light-emitting devices is between 2V and 10V.

4. The impact driver according to claim 3 , wherein an amperage applied to each of the light-emitting devices is between 10 mA and 50 mA.

5. The impact driver according to claim 4 , wherein at least three of the light-emitting devices are provided.

6. The impact driver according to claim 1 , wherein a voltage applied to each of the light-emitting devices is between 2V and 10V.

7. The impact driver according to claim 1 , wherein an amperage applied to each of the light-emitting devices is between 10 mA and 50 mA.

8. The impact driver according to claim 1 , wherein at least three of the light-emitting devices are provided.

9. The impact driver according to claim 8 , wherein the coupling part is disposed between two of the openings.

10. The impact driver according to claim 1 , wherein the plurality of light-emitting devices are respectively connected to the plurality of light-transmitting parts in a fixed relationship.

11. The impact driver according to claim 1 , wherein the plurality of light-transmitting parts are immovable relative to the plurality of light-emitting devices.

12. The impact driver according to claim 1 , wherein the light cover is connected to the ring-shaped circuit board such that the light cover is immovable relative to the ring-shaped circuit board.

13. The impact driver according to claim 12 , wherein:

the plurality of light-emitting devices are respectively connected to the plurality of light-transmitting parts in a fixed relationship; and

the plurality of light-transmitting parts are immovable relative to the plurality of light-emitting devices.

14. The impact driver according to claim 13 , wherein at least three of the light-emitting devices are provided.

15. The impact driver according to claim 14 , wherein the coupling part is disposed between two of the openings.

16. An impact driver comprising:

a brushless motor;

a spindle, which is rotated by the brushless motor;

a hammer, which is held on the spindle;

an anvil, which is impacted in a rotational direction by the hammer and has an insertion hole;

a chuck configured to hold a tool accessory inserted in the insertion hole;

a motor housing, which is made of a polymer and houses the brushless motor;

a metal hammer case, which is connected to the motor housing and houses the hammer and the spindle;

a battery-holding part, which is connected to the motor housing and on which a battery pack having a rated voltage of 18 V is mounted; and

a light unit, which is held on the hammer case and comprises:

first, second and third light-emitting devices,

a ring-shaped circuit board supporting the first, second and third devices,

first, second and third light-transmitting parts each composed of an optically transmissive synthetic polymer, and being configured to respectively transmit illumination light emitted from the first, second and third light-emitting devices, and

a light cover, which is disposed forward of the ring-shaped circuit board and has first, second and third openings that are spaced apart in different portions of the light cover;

wherein:

the anvil has a maximum tightening torque of 210 N·m or more;

the first light transmitting part is disposed in the first opening of the light cover and faces the first light-emitting device, the first light transmitting part being immovable relative to the first light-emitting device;

the second light transmitting part is disposed in the second opening of the light cover and faces the second light-emitting device, the second light transmitting part being immovable relative to the second light-emitting device;

the third light transmitting part is disposed in the third opening of the light cover and faces the third light-emitting device, the third light transmitting part being immovable relative to the third light-emitting device;

the light cover is composed of a material that differs from the optically transmissive synthetic polymer;

the first, second and third light-transmitting parts and the light cover are integrated by molding such that the light-transmitting parts are held in part by the light cover; and

the first and second light-transmitting parts are connected to each other by a coupling part that is composed of a material different from the light cover and is fixed to the light cover.

17. The impact driver according to claim 16 , wherein the light cover is connected to the ring-shaped circuit board such that the light cover is immovable relative to the ring-shaped circuit board.

18. The impact driver according to claim 16 , wherein the plurality of light-transmitting parts are immovable relative to the plurality of light-emitting devices.

19. The impact driver according to claim 16 , wherein the plurality of light-emitting devices are respectively connected to the plurality of light-transmitting parts in a fixed relationship.

20. The impact driver according to claim 19 , wherein at least three of the light-emitting devices are provided.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 30, 2022
From: HIRABAYASHI, TOKUO; TEJIMA, HARUKI; AOKI, KAZUMA; KINOSHITA, KAZUNORI
To: MAKITA CORPORATION
Reel/Frame 061921/0714 →
Priority Claims (2)
JP 2021-201914 · Dec 13, 2021 · national
JP 2021-201915 · Dec 13, 2021 · national
Continuity (1)
Related Publication 20230182270A1 · Jun 15, 2023
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