Eccentric reaming tool
A reaming tool for use in a wellbore has an elongated tubular body with an outer surface. There are at least first and second reamer sections formed on the tubular body, with the first and second reamer sections (i) being positioned circumferentially opposite one another, and (ii) each having at least two blades. The first reamer section includes at least one rounded dome insert and a majority of cutting tooth inserts, while the second reamer section includes a majority of rounded dome inserts.
1. A reaming tool for use in a wellbore, the reaming tool comprising:
(a) an elongated tubular body with an outer surface;
(b) at least a reamer section and a stabilizer section formed on the tubular body, the reamer section and the stabilizer section (i) being positioned circumferentially opposite one another, and (ii) each having at least two blades, wherein the blades have a pitch angle with respect to an axis perpendicular to a longitudinal axis of the tubular body of 5° to 15°;
(c) the reamer section including at least one rounded dome insert configured not to have a cutting effect and a majority of cutting tooth inserts, wherein (i) a number of rounded dome inserts in the reamer section as a percentage of total inserts in the reamer section is less than 30%, and (ii) an uppermost surface of the at least one rounded dome insert in the reamer section is elevated at least as high as an uppermost surface of the cutting tooth inserts in the reamer section to protect the cutting tooth inserts;
(d) the stabilizer section including only exclusively rounded dome inserts configured not to have a cutting effect and no cutting tooth inserts, wherein the rounded dome inserts have no abrupt surface changes or edges;
(e) wherein the total inserts are positioned on the blades of the reamer section, such that the total inserts extend along less than 50% of an entire circumference of the outer surface of the tubular body; and
(f) wherein the total inserts are positioned on the blades of the stabilizer section such that the total inserts extend along less than 50% of the entire circumference of the outer surface of the tubular body.
2. The reaming tool of claim 1 , wherein a top of the rounded dome inserts configured not to have a cutting effect in the stabilizer section are at a height no greater than a top of the cutting tooth inserts in the reamer section.
3. The reaming tool of claim 1 , wherein the blades of the reamer section have a top surface having a width twice a diameter of the cutting tooth inserts.
4. The reaming tool of claim 1 , wherein the blades are arranged in a spiral orientation in a direction causing a lead cutting tooth insert on each blade in the reamer section, given a direction of reaming tool rotation, to be positioned further in a downhole direction than the other cutting tooth and rounded dome inserts on the respective blade.
5. A method of performing reaming operations within a wellbore formed through a formation having an unconfined compressive strength over 10 ksi, the method comprising the steps of:
(a) positioning a drill string in the wellbore, the drill string including a drill bit and a reaming tool, the reaming tool comprising:
(i) an elongated tubular body with an outer surface;
(ii) at least a reamer section and a stabilizer section formed on the tubular body, the reamer section and the stabilizer section (1) being positioned circumferentially opposite one another, and (2) each having at least two blades, wherein the blades have a pitch angle with respect to an axis perpendicular to a longitudinal axis of the tubular body of 5° to 15°;
(iii) the reamer section including at least one rounded dome insert configured not to have a cutting effect and a majority of cutting tooth inserts, wherein (i) a number of rounded dome inserts in the reamer section as a percentage of total inserts in the reamer section is less than 30%, and (ii) an uppermost surface of the at least one rounded dome insert in the reamer section is elevated at least as high as an uppermost surface of the cutter cutting tooth inserts in the reamer section to protect the cutting tooth inserts;
(iv) the stabilizer section including only rounded dome inserts configured not to have a cutting effect and no cutting tooth inserts, wherein the rounded dome inserts have no abrupt surface changes or edges;
(v) wherein the total inserts are positioned on the blades of the reamer section, such that the total inserts extend along less than 50% of an entire circumference of the outer surface of the tubular body; and
(vi) wherein the total inserts are positioned on the blades of the stabilizer section such that the total inserts extend along less than 50% of the entire circumference of the outer surface of the tubular body; and
(b) operating the reaming tool in the wellbore at between 60 and 100 revolutions per minute (RPM).
6. The method of claim 5 , wherein the blades of the reamer section have a top surface having a width twice a diameter of the cutting tooth inserts.
7. The method of claim 5 , wherein the blades are arranged in a spiral orientation in a direction causing a lead cutting tooth insert on each blade in the first reamer section, given a direction of reaming tool rotation, to be positioned further in a downhole direction than the other cutting tooth and rounded dome inserts on the respective blade.
8. The method of claim 5 , wherein a top of the rounded dome inserts configured not to have a cutting effect in the stabilizer section are at a height no greater than a top of the cutting tooth inserts in the reamer section.
9. A reaming tool for use in a wellbore, the reaming tool comprising:
(a) an elongated tubular body with an outer surface;
(b) at least a reamer section and a stabilizer section formed on the tubular body, the reamer section and the stabilizer section (i) being positioned circumferentially opposite one another, and (ii) each having at least two blades, wherein the blades have a pitch angle with respect to an axis perpendicular to a longitudinal axis of the tubular body of 5° to 15°;
(c) the reamer section including at least one rounded dome insert configured not to have a cutting effect and a majority of cutting tooth inserts, wherein (i) a number of rounded dome inserts in the reamer section as a percentage of total inserts in the reamer section is less than 30%, and (ii) an uppermost surface of the at least one rounded dome insert in the reamer section is elevated at least as high as an uppermost surface of the cutting tooth inserts in the reamer section to protect the cutting tooth inserts;
(d) the stabilizer section including only exclusively rounded dome inserts configured not to have a cutting effect and no cutting tooth inserts, wherein the rounded dome inserts have no abrupt surface changes or edges;
(e) wherein the total inserts are positioned on the blades of the reamer section, such that the total inserts extend along less than half of an entire circumference of the outer surface of the tubular body; and
(f) wherein the total inserts are positioned on the blades of the stabilizer section such that the total inserts extend along less than half of the entire circumference of the outer surface of the tubular body.
10. The reaming tool of claim 9 , wherein a top of the rounded dome inserts configured not to have a cutting effect in the stabilizer section are at a height no greater than a top of the cutting tooth inserts in the reamer section.
11. The reaming tool of claim 9 , wherein the blades of the reamer section have a top surface having a width twice a diameter of the cutting tooth inserts.
12. The reaming tool of claim 9 , wherein the blades are arranged in a spiral orientation in a direction causing a lead cutting tooth insert on each blade in the reamer section, given a direction of reaming tool rotation, to be positioned further in a downhole direction than the other cutting tooth and rounded dome inserts on the respective blade.